Hayter Mowers Lawn Mower Ranger 53 Pro User Manual

RANGER 53 PRO  
CODE 396A  
OWNER’S HANDBOOK  
English Version  
FROM SERIAL NO: 396A001001  
ISSUE 10.04.02  
HANDBOOK: 396007 (REV.0.)  
 
1.1  
1.1  
CONTENTS  
Page No.  
CONTENTS  
INTRODUCTION.  
WARRANTY.  
1.2  
1.3  
SAFETY PRECAUTIONS.  
Decals  
1.4 - 1.7  
1.7  
SPECIFICATIONS.  
1.8  
ASSEMBLY INSTRUCTIONS.  
General assembly.  
Assembling the mower for the first time.  
1.9  
1.9  
1.10 - 1.12  
STARTING THE ENGINE.  
Before starting the engine.  
Starting the engine.  
1.13  
1.13 - 1.14  
1.15  
STOPPING THE ENGINE.  
1.16  
OPERATING THE MOWER.  
Height of Cut.  
Travel.  
1.16  
1.17  
1.18  
1.18  
Turning the mower.  
Mowing with grass collection.  
Mowing without grass collection.  
Heavy growth.  
1.19  
1.20  
1.20  
Moving the mower across non-grassed areas  
Cutterbar operation.  
Mowing and grass care tips.  
1.20  
1.21  
1.21 - 1.22  
MAINTENANCE.  
Engine.  
Grassbag.  
1.23  
1.23  
1.23  
1.23  
Deck housing.  
Securing nuts and bolts.  
Lubrication.  
1.24  
1.24  
Clutch cable adjustment.  
Cutterbar.  
Maintenance Schedule.  
1.24  
1.25 - 1.26  
1.27 - 1.28  
PREPARING THE MOWER FOR STORAGE.  
FAULT FINDING.  
1.29  
1.30 - 1.31  
2.1 - 2.4  
2.5  
396 PARTS LIST.  
396 PARTS DIAGRAM.  
ENGINE ANCILLARY PARTS  
NOTES.  
2.6  
2.7  
CUSTOMER INFORMATION.  
2.8  
396007AMT1004020  
 
1.2  
1.2  
INTRODUCTION  
INTRODUCTION  
Thank you for purchasing a Hayter mower. The following pages are designed to help you  
gain safe and efficient service from your machine.  
IMPORTANT: This Owners Handbook should be regarded as part of the machine as it  
gives essential information regarding machine safety, operation, maintenance and  
specifications. Read and understand this handbook prior to operating your machine for the  
first time. Make sure you are familiar with all the controls and points of regular maintenance.  
If you have any doubts, consult your Hayter authorised dealer who will be pleased to give  
you assistance.  
The mower is designed solely for use in a domestic grass cutting environment. Use in any  
other way is considered as contrary to the intended use. Compliance with and strict adherence  
to the conditions of operation, service and repair as specified in this handbook also constitute  
essential elements of the intended use.  
This mower should be operated, serviced and repaired only be persons who are familiar with  
its particular characteristics and who are acquainted with the relevant safety procedures. The  
safety precautions listed herein and all other generally recognised regulations on safety must  
be observed at all times.  
All Hayter mowers are robustly constructed and designed for efficient economical  
performance under normal mowing conditions. Correct operation and maintenance will  
ensure a long and satisfactory service life. Prior to despatch from our factory every effort is  
made to ensure your machine arrives in perfect condition. Your dealer will carry out a  
pre-delivery inspection to ensure that there has been no transit damage prior to installation.  
Please allow your dealer to familiarise you with the controls and safety features of the  
machine during installation.  
Throughout this handbook all references to left hand and right hand are as viewed from  
behind the handlebar, facing in the direction of forward travel.  
This owners handbook is based on information available at the time of publication.  
HAYTER LIMITED reserve the right to make changes at any time without notice.  
396007AMT1004020  
 
1.3  
1.3  
WARRANTY  
LIMITED WARRANTY  
Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in  
material and workmanship under normal use and service for a period of one year from the date of  
purchase. The manufacturers of the engine furnish their own warranty and services are provided  
through their authorised network (Refer to "Engine Warranty Statement"). To qualify for the full  
benefit of the warranty, the warranty registration card must be returned within 60 days of  
purchase. Subject to the conditions and exlcusions noted in this limited warranty, we shall at our  
option, repair or replace any warranted part during the applicable period. If you are in doubt or  
experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification.  
A 90 day warranty period applies to those items which are subject to normal wear and tear e.g.  
wheels, cutterbars, cables, grassbags and other consumable wearing parts.  
All machines which are fitted with a genuine Hayter friction disc or crankshaft support bearing as  
original equipment before use, are covered by a Lifetime Warranty against the engine crankshaft  
bending. Note: friction washers, blade brake units and other such devices are not applicable. Only  
machines fitted with a genuine Hayter friction disc or crankshaft support bearing, which are used  
in accordance with the recommended operating and maintenance procedures, are covered.  
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or  
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does  
not cover for minor mechanical adjustments unless they are due to defective material or  
workmanship. Consult the Owner’s Handbook or a Hayter Authorised Service Dealer for  
assistance when making these adjustments.  
To make a warranty claim, return the unit to a Hayter Authorised Service Dealer along with proof  
of purchase stating the machine serial number and date of purchase. Subject to the conditions and  
exclusions in this limited warranty, the authorised dealer will, at our option, repair or replace any  
warranted part within the duration of the warranty period.  
This limited warranty gives you specific legal rights and is in addition to any statutory rights to  
which you may be entitled and your statutory rights are not affected by this warranty. If you need  
additional information concerning this written warranty, or assistance in obtaining services,  
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford,  
Hertfordshire CM23 4BU  
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages or  
contact:- Freephone 0800 616298.  
396007AMT1004020  
 
SAFETY PRECAUTIONS  
1.4  
1.4  
SAFETY PRECAUTIONS  
THIS SYMBOL MEANS BE ALERT! YOUR SAFETY IS INVOLVED.  
WHEN YOU SEE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF  
INJURY. CAREFULLY READ THE MESSAGE THAT FOLLOWS AND  
INFORM OTHERS. EXERCISE GREAT CARE AND FOLLOW THE  
ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS.  
The Ranger 53 Pro is perfectly safe if used correctly. Failure to observe the  
following simple precautions may result in serious injury.  
Training:  
Read the instructions carefully. Ensure that you are familiar with the controls and the proper  
use of the equipment. Learn how to stop the mower quickly in an emergency.  
Never allow children or people unfamiliar with these instructions to use the mower.  
Never mow while people , especially children, or pets are nearby.  
Keep in mind that the user is responsible for accidents or hazards occurring to other people  
or their property.  
Preparation:  
While mowing, always wear substantial footwear and long trousers. Do not operate the equip-  
ment when barefoot or wearing sandals.  
Thoroughly inspect the area where the mower is to be used and remove all objects which may  
be thrown by the machine.  
WARNING: Petrol is highly flammable.  
-Store fuel in containers specifically designed for this purpose.  
-Refuel outdoors only and do not smoke while refuelling.  
-Add fuel before starting the engine. Never remove the cap from the fuel tank or add petrol  
while the engine is running or when the engine is hot. Allow engine to cool for at least 2 min-  
utes before refuelling.  
-Do not attempt to start the engine if petrol is spilled or a smell of petrol is present but move  
the mower away from the area of spillage and avoid creating any source of ignition until petrol  
vapours have dissipated.  
- Always use fresh fuel. Stale fuel can block the carburettor and cause leakage.  
 
1.5  
1.5  
SAFETY PRECAUTIONS  
Continued.  
SAFETY PRECAUTIONS  
- Replace all fuel tank caps and fuel container caps securely.  
- Replace faulty exhaust and mufflers.  
Always ensure that the mower is in a safe operating condition. Frequently check all nuts, bolts  
and screws for tightness. Use only genuine Hayter replacement parts.  
Damaged cutterbars and loose fixing bolts are major hazards. Before use, visually inspect the  
cutting mechanism to ensure that it is in good condition. A damaged cutterbar must be replaced  
immediately with a genuine Hayter replacement part. Cutterbars which are slightly worn can  
be resharpened. Ensure that both cutting edges are resharpened equally to maintain balance.  
An unbalanced cutterbar may cause serious damage to your machine.  
Refer to "Maintenance."  
Operation:  
Do not operate the engine in a confined space where dangerous carbon monoxide fumes can  
collect.  
Mow only in daylight or good artificial light.  
Avoid using the mower on wet grass, where feasible.  
Always be sure of your footing on slopes.  
Walk, never run.  
Mow across the face of slopes, never up and down.  
Exercise extreme caution when changing direction on slopes.  
Do not mow excessively steep slopes.  
Use extreme caution when reversing or pulling the mower towards you.  
Stop the engine if the mower has to be tilted for transportation when crossing surfaces other  
than grass and when transporting the mower to and from the area to be mowed.  
Never operate the mower unless the guards are securely in position and in good condition.  
Do not change the engine governor settings or overspeed the engine.  
Disengage the drive clutch before starting the engine.  
396007AMT1004020  
 
SAFETY PRECAUTIONS  
1.6  
1.6  
SAFETY PRECAUTIONS Continued.  
Operation continued:  
Start the engine carefully, with feet well away from the cutterbar.  
Do not tilt the mower when starting the engine.  
Do not put hands or feet near or under rotating parts.  
Never pick up or carry a mower while the engine is running.  
Stop the engine and disconnect the spark plug lead:  
- Before clearing blockages or unclogging the discharge chute.  
- Before cleaning/checking or working on the mower.  
Stop the engine:  
- Whenever you leave the mower.  
- Before refuelling.  
- After striking a foreign object. Inspect the mower for damage and make repairs  
before restarting and operating the mower.  
- If the mower starts to vibrate abnormally ( check immediately ).  
Do not lift the rear deflector whilst the mower is in operation.  
WARNING: THE CUTTERBAR CAN CONTINUE TO ROTATE  
AFTER THE ENGINE IS SWITCHED OFF.  
 
1.7  
1.7  
SAFETY PRECAUTIONS  
Continued.  
SAFETY PRECAUTIONS  
Maintenance and storage:  
Keep all nuts, bolts and screws tight to ensure that the equipment is in safe operating condition.  
Never store the mower with petrol in the tank within an enclosed area where fumes may reach  
an open flame or spark.  
Allow the engine to cool before storing in any enclosure.  
To reduce the fire hazard, keep the engine, silencer, and petrol storage area free of grass,  
leaves, or excessive grease.  
Check the grassbag frequently for wear or deterioration.  
Replace worn or damaged parts for safety. Use genuine Hayter parts only.  
If the fuel tank has to be drained, it is essential that this be done outdoors.  
DECALS  
WARNING DECAL:  
WARNING - CAUTION RISK OF DANGER - SAFETY ALERT.  
DANGER OF SEVERING TOES OR FINGERS  
IN CUTTING MECHANISM.  
DANGER OF BEING HIT BY THROWN OBJECTS.  
KEEP BYSTANDERS AT A SAFE DISTANCE  
FROM THE MACHINE.  
STOP ENGINE AND REMOVE SPARK PLUG LEAD BEFORE  
PERFORMING MAINTENANCE OR REPAIR WORK.  
CAREFULLY READ THE OPERATORS MANUAL BEFORE  
USING THE MACHINE.  
DECAL :  
DECAL:  
HEIGHT OF CUT ADJUSTMENT  
ENGINE STOP  
DECAL: GROUND SPEED  
DECAL: THROTTLE CONTROL  
396007AMT1004020  
 
1.8  
1.8  
SPECIFICATIONS  
SPECIFICATIONS  
MODELS  
CODE 396(SG56 RC VAR PROF)  
Engine  
Briggs & Stratton Intek Edge 60  
121602-0166-E1  
2900 rpm  
Engine type  
Engine / cutterbar speed  
Fuel type  
Unleaded petrol.  
1.5 litres  
Fuel capacity  
Oil type  
SAE 30 engine oil  
0.6 litres  
Oil sump capacity  
Cutting width  
Cutting height  
Overall dimensions  
Dry Weight  
530mm  
25 - 100mm  
1700 x 600 x 1130mm  
57.5 Kg  
 
1.9  
1.9  
ASSEMBLY INSTRUCTIONS  
ASSEMBLY INSTRUCTIONS  
SAFETY NOTICE  
Before using the mower, read this owners handbook carefully.  
Pay particular attention to the safety precautions.  
GENERAL ASSEMBLY  
1. Spark Plug Lead.  
2. Primer Bulb.  
3. Engine Cover.  
4. Air Filter.  
5. Fuel Filler Cap.  
6. Oil Filler Cap & Dipstick.  
7. Height of Cut Lever.  
8. Rear Deflector.  
9. Handlebar Securing Knob  
10. Engine Start Grip.  
11. Throttle Control.  
12  
13  
12. Lever - Engine Stop.  
13. Handlebar.  
11  
14  
14. Ground Drive Clutch Lever.  
15. Ground Drive Speed Control.  
16. Grassbag Assembly.  
17. Serial No. Label.  
10  
18. Muffler Guard.  
9
15  
8
7
6
5
4
3
2
1
16  
17  
18  
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1.10  
1.10  
ASSEMBLY INSTRUCTIONS  
ASSEMBLING THE MOWER FOR THE FIRST TIME  
DELIVERY CHECKLIST  
Description  
Quantity  
Check that parts are delivered correctly: Remove the  
mower from the packaging and check that all loose items  
have been supplied correctly. Refer to the delivery checklist  
opposite and the general assembly. If any items are missing,  
contact your local authorised Hayter Dealer.  
Handlebar Lower LH  
Handlebar Lower RH  
Coach Bolt  
Washer  
Nut  
Handlebar Support LH  
Handlebar Support RH  
Large Knob  
Upper Handlebar  
Cap  
1
1
4
4
4
1
1
4
1
4
4
1
1
1
1
1
1
Cable Guide  
Grassbag Frame  
Grassbag Fabric  
Grassbag Flap  
Owner’s Handbook  
Engine Handbook  
Warranty Reg. Card  
Assemble the handlebars: Assemble the handlebars as shown. Route the cables carefully  
and clip in position to avoid damage and entanglement when using the machine.  
CS223  
CS224  
CS225B  
CAUTION - PREVENT DAMAGE : When assembling the handlebar, take care to  
ensure that the controls and cables do not become damaged. Always replace damaged  
controls and cables before using the mower.  
396007AMT1004020  
 
1.11  
ASSEMBLY INSTRUCTIONS  
1.11  
ASSEMBLING THE MOWER FOR THE FIRST TIME  
Continued.  
Assemble the grassbag: Insert metal frame into grassbag fabric and clip into position. Push  
grassbag flap onto frame to fix in position.  
WARNING - PREVENT ACCIDENTS: Always ensure grassbag flap is securely fitted  
and in good condition.  
CS227  
CS226  
Raise the rear deflector and lower the grassbag  
through the handlebar aperture to connect onto the  
upper mounting points. Lower the grassbag to rest  
against the rear of the mower. Ensure the grassbag  
flap is closed. Finally lower the rear deflector to rest  
against the top of the grassbag  
CS221  
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1.12  
1.12  
ASSEMBLY INSTRUCTIONS  
ASSEMBLING THE MOWER FOR THE FIRST TIME  
Continued.  
Check all fasteners are secure.  
CS015  
Check engine stop lever operation: Operate the engine stop  
lever several times. Ensure that the cable moves freely and that  
the lever returns automatically to the engine stop position when  
released.  
CS214  
Check throttle lever operation: Operate the throttle lever  
several times and ensure the cable moves freely whilst  
operating the engine throttle mechanism.  
CS212  
Check clutch lever operation: Operate the clutch lever  
several times and ensure that the cable moves freely.  
CS232  
396007AMT1004020  
 
1.13  
STARTING THE ENGINE  
1.13  
BEFORE STARTING THE ENGINE  
IMPORTANT - PREVENT ENGINE DAMAGE: The  
engine is shipped without oil or petrol. The engine must be  
filled with the correct grade of oil and petrol before start-  
ing the engine.  
CS233  
Oil recommendations: Always use high quality detergent oil  
classified "For service SE, SF, SG" SAE 30 oil. Never use  
additives with recommended oils.  
SAE 10W-30 multigrade oil may be used, but this will result in  
higher engine operating temperatures with consequential high  
oil consumption. It is imperative that the oil level is checked  
more frequently if this grade of oil is used in order to guard  
against serious engine damage.  
Check oil level: Clean around the oil filler cap before remov-  
ing. With the mower on a level surface, unscrew and remove  
the oil filler-dipstick. Wipe oil from it with a clean cloth. Screw  
the oil filler-dipstick back in place, then unscrew and remove it  
to check the oil level.  
The oil level is correct when it is at the full mark on the dip-  
stick. DO NOT OVERFILL.  
Slowly fill with engine oil as necessary and replace the oil  
filler-dipstick.  
CS028  
IMPORTANT: The oil filler-dipstick must be secured to  
prevent oil leakage during operation.  
396007AMT1004020  
 
1.14  
1.14  
STARTING THE ENGINE  
BEFORE STARTING THE ENGINE  
Continued.  
Fuel recommendations: Always use clean, fresh unleaded  
petrol. Purchase fuel in quantities which can be used within  
30 days. Never mix oil with petrol. For added engine protec-  
tion Briggs & Stratton recommend the use of their fuel addi-  
tive which is available from an authorised Briggs & Stratton  
service dealer.  
Check fuel level: Clean around the fuel filler cap before  
removing and fill the fuel tank with clean unleaded petrol.  
Do not overfill the fuel tank. Allow 6mm minimum of tank  
space for fuel expansion.  
6mm  
minimum  
CS036  
IMPORTANT: The fuel filler cap must be secured to pre-  
vent fuel leakage during operation.  
WARNING - PREVENT ACCIDENTS: The cutterbar  
rotates when the engine is operating.  
ALWAYS operate the engine stop lever several times and  
ensure the engine stop cable moves freely before starting the  
engine.  
ALWAYS position the mower on a level stone free grass sur-  
face before starting the engine. Ensure that the cutterbar is set  
above grass height to prevent the engine being started under  
load.  
CS037  
396007AMT1004020  
 
STARTING THE ENGINE  
1.15  
1.15  
STARTING THE ENGINE  
Operate the primer bulb: Push on the primer bulb 5 times at  
two second intervals to provide the extra fuel to start the  
engine after assembling the mower for the first time.  
1
In normal use, push on the primer bulb 3 times at two second  
intervals to provide the extra fuel required to start a cold  
engine. Operation of the primer bulb is usually unnecessary  
when starting a warm engine.  
CS231  
Operate the throttle control lever: Push the lever to the fast  
position.  
CS212  
Operate the engine stop lever: Use one hand to hold the  
engine stop lever in the operating position firmly against the  
handlebar. To start and operate the engine the engine stop lever  
must be held in the operating position. If the engine stop lever  
is released the engine will stop.  
CS214  
Operate the engine start - grip: Stand behind the mower and  
maintain a firm hold on the handlebar and the engine stop lever  
to prevent the mower moving towards you. Use your right  
hand to hold the engine start-grip and pull slowly until  
resistance is felt, then pull rapidly to crank the engine. When  
the engine starts carefully return the engine start-grip to the  
storage position. If the engine does not start after 5 attempts -  
refer to "Fault Finding".  
CS213  
IMPORTANT: Prevent engine damage. Never pull the  
engine start-grip when the engine is running.  
396007AMT1004020  
 
1.16  
1.16  
STOPPING THE ENGINE  
STOPPING THE ENGINE  
Stopping the engine: Disengage the engine stop lever by re-  
leasing the engine stop lever.  
STOP  
CS215  
Emergency stop: If the engine stop lever fails, disconnect the  
1
spark plug lead to stop the engine.  
3
2
STOP  
CS229  
1. Engine  
2. Spark Plug Lead  
3. Spark Plug  
OPERATING THE MOWER  
SAFETY NOTICE  
1
WARNING - PREVENT ACCIDENTAL STARTING :  
Always stop the engine and disconnect the spark plug lead  
before cleaning, inspecting or working on the machine.  
3
2
STOP  
CS229  
1. Engine  
2. Spark Plug Lead  
3. Spark Plug  
396007AMT1004020  
 
1.17  
1.17  
OPERATING THE MOWER  
SAFETY NOTICE Continued  
WARNING: PREVENT ACCIDENTS Before mowing,  
thoroughly inspect the area where the mower is to be  
used and remove all stones, sticks, wires, bones and  
other foreign objects, which when contacted by the  
mower cutterbar could become dangerous projectiles.  
Inspect the area for hidden obstructions which when  
contacted by the cutterbar could risk health and safety.  
Remember the location of these obstructions and ensure  
that you mow around them.  
CS031  
CAUTION: Prevent engine damage - DO NOT use the  
mower on a slope greater than 20 degrees.  
20 M AX.  
CS080  
HEIGHT OF CUT  
To adjust the height of cut : Grip the lever and pull side-  
ways to disengage it from the locking notch, then push for-  
wards to raise or pull backwards to lower the height of cut.  
Finally release the lever at the required position and ensure  
it locks firmly into one of the eight setting notches.  
Always select a height of cut to suit operating conditions.  
Aim to prevent engine overloading and blockages by avoid-  
ing low cuts in long grass conditions. Be prepared to make  
two cuts when the grass is long.  
CS219  
396007AMT1004020  
 
1.18  
OPERATING THE MOWER  
1.18  
TRAVEL  
Forward Travel: Hold the handlebar and operate the clutch  
lever to power the mower in a forward direction.  
Release the clutch lever to stop the mower from travelling in  
a forward direction  
CS216  
Speed Control:  
Travel speed can be altered by selecting a different position on  
the ground drive speed control lever. With the engine running  
and the clutch lever engaged push the lever forward to reduce  
speed and pull backwards to increase.  
When the clutch lever is disengaged the mower can be  
operated as a push model. This feature is useful when  
mowing in confined areas.  
CS218  
Note: The engine stop lever must be held firmly against  
the handlebar to keep the engine running.  
Reverse Travel: Release the clutch lever. Hold and pull  
against the handlebar with both hands to reverse the mower  
towards you.  
CS217  
WARNING - PREVENT ACCIDENTS : Always reverse the mower carefully towards  
you. Always switch off the engine before walking backwards with the mower.  
TURNING THE MOWER  
To make a wide turn : Steer the mower with the handlebar whilst travelling forward.  
To make a tight turn : Stop forward travel. Apply downward pressure on the handlebar to  
raise the front wheels of the mower just above ground level and steer the mower using the han-  
dlebar in the required direction.  
WARNING - PREVENT ACCIDENTS : DO NOT raise the front of the mower ex-  
cessively when making a turn. NEVER raise the rear of the mower when the engine  
is running.  
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1.19  
1.19  
OPERATING THE MOWER  
MOWING WITH GRASS COLLECTION  
The grassbag is designed to collect grass clippings.  
To achieve best grass collection performance, mow in dry operating  
conditions.  
Recognise that when the grassbag is full the airflow stops and the  
grassbag deflates.  
- PREVENT ACCIDENTS : ALWAYS check the condition of the grassbag  
WARNING  
for signs of damage. Replace a damaged grassbag immediately. DO NOT operate the  
mower with a damaged grassbag. ALWAYS stop the engine and dis-  
connect the spark plug lead before attempting to remove a grass  
CS228  
Grassbag attachment: Raise the rear deflector and lower the grass-  
bag through the handlebar aperture to connect onto the upper  
mounting points. Lower the grassbag to rest against the rear of the  
mower. Ensure grassbag flap is closed. Finally lower the rear  
deflector to rest against the top of the grassbag.  
CS221  
Grassbag removal: Raise the rear deflector and lift the grassbag  
through the handlebar aperture and away from the mower. Finally  
lower the rear deflector to rest against the rear of the mower.  
CS220  
Grassbag emptying: To empty the grassbag, pour out the grass  
clippings and shake the grassbag vigorously to clean the airways.  
Good grass collection depends on good air flow through the  
grassbag. When collecting grass clippings it is important that the  
grassbag is emptied regularly to prevent blockages and engine  
overloading.  
396007AMT1004020  
 
1.20  
1.20  
OPERATING THE MOWER  
MOWING WITHOUT GRASS COLLECTION  
To mow without collecting the grass clippings, remove the  
grassbag and operate the mower with the rear deflector in its  
lowest position.  
CS222  
WARNING - PREVENT ACCIDENTS : ALWAYS check the condition of the rear  
deflector for signs of damage. Replace a damaged rear deflector immediately. Never op-  
erate the mower with a damaged rear deflector.  
HEAVY GROWTH  
Areas of heavy growth should be mown without grass collec-  
tion. If grass collection is required first mow the area without  
grass collection at the maximum height of cut setting. Allow  
the grass clippings to dry out and then mow the area at the max-  
imum height of cut setting with the grassbag fitted. Reduce the  
height of cut and mow the area again as necessary until the  
required finish is obtained.  
MOVING THE MOWER ACROSS NON-GRASSED AREAS  
Set the mower to its maximum height of cut to protect the  
cutting mechanism when transporting the mower over surfaces  
other than grass.  
WARNING - PREVENT ACCIDENTS : Always stop the engine and push the mower  
carefully at slow walking speeds.  
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1.21  
1.21  
OPERATING THE MOWER  
CUTTERBAR OPERATION  
The cutterbar rotates at the same speed as the engine. The cut-  
terbar will stop within three seconds of the engine being  
switched off.  
WARNING - PREVENT ACCIDENTS : DO NOT operate the mower if the cutterbar  
fails to stop within three seconds. Return the mower to your Hayter dealer for exami-  
nation and repair.  
The cutterbar is driven by the engine via a friction device to help  
prevent damage occurring to the cutting mechanism when a hid-  
den obstruction or overload is encountered. When the obstruction  
or overload situation is removed the friction device will automat-  
ically reset.  
WARNING - PREVENT ACCIDENTS : ALWAYS stop the engine when a hidden  
obstruction or excessive vibration is encountered. Disconnect the spark plug lead and  
examine the cutting mechanism. ALWAYS replace a damaged cutterbar - refer to  
"Maintenance".  
MOWING AND GRASS CARE TIPS  
In dry weather conditions leave the grass long to help retain  
ground moisture.  
Aerate the lawn to stimulate soil organisms and root growth.  
In spring and late summer remove dead grass and aerate the  
lawn by raking or similar means.  
Maintain a sharp cutterbar. A blunt cutterbar will tear the grass  
and cause the tips to turn brown.  
396007AMT1004020  
 
1.22  
OPERATING THE MOWER  
1.22  
MOWING AND GRASS CARE TIPS  
Continued.  
Prevent scalping. Plan your direction of travel to mow across  
hollows and humps.  
Prevent grass damage. Take care when turning the mower.  
Prevent grass damage. DO NOT mow in wet conditions.  
Brush the lawn surface to disperse worm casts before mowing.  
Spike compacted lawn areas with a fork. Fill the holes with sand  
to improve aeration and drainage.  
Mow lawns in a different direction to the previous cut.  
As a general rule the grass clippings should be removed each  
time you mow. If weather conditions are dry and hot and the  
grass is weed free, leave the clippings on the lawn to help main-  
tain ground moisture.  
Mow lawns twice a week when the grass is growing vigorously  
in the summer.  
Mow lawns once a week in spring, autumn and during prolonged  
dry weather in the summer.  
Prevent grass damage - DO NOT remove more than one  
third of the grass height in one cut.  
Recommended grass heights for lawns:-  
38mm  
DANGER Coarse grasses dominate fine grasses.  
General lawn in spring, autumn or prolonged dry period.  
General lawn in summer.  
32mm  
25mm  
19mm  
12mm  
6mm  
Luxury lawn in spring, autumn or prolonged dry period.  
Luxury lawn in summer.  
DANGER Grass strength is reduced.  
396007AMT1004020  
 
1.23  
1.23  
MAINTENANCE  
MAINTENANCE  
ENGINE  
Engine handbook: For details of engine maintenance refer to  
the engine operating and maintenance instructions handbook  
supplied with your mower.  
ENGINE  
WARNING - PREVENT ACCIDENTS : ALWAYS stop the engine and disconnect the  
spark plug lead before attempting to carry out maintenance procedures on the mower.  
IMPORTANT - Draining engine oil: To drain the engine oil, first drain fuel by operating the  
engine until the fuel tank is empty and the engine stops. Remove the spark plug lead and allow  
the engine to cool. Position the mower on its left hand side and ensure that the air cleaner side  
of the engine is kept uppermost. Remove the oil filler-dipstick to drain the oil.  
GRASSBAG  
Remove grass debris from the grassbag immediately after use  
and check its condition for signs of damage.  
CS228  
WARNING - PREVENT ACCIDENTS : Do not use the grassbag if damaged.  
DECK HOUSING  
Remove grass debris from the deck housing and around the  
engine immediately after use.  
IMPORTANT - PREVENT DAMAGE: Fertilisers and top dressings are particularly  
corrosive. Thoroughly clean the mower deck immediately after use on treated grass and  
store well away from corrosive materials.  
396007AMT1004020  
 
1.24  
1.24  
MAINTENANCE  
SECURING NUTS AND BOLTS  
Regularly check that all securing nuts and bolts are tight.  
Replace missing or damaged items immediately.  
CS015  
LUBRICATION  
Lubricate the wheels, pivot points and linkages with engine  
oil every 25 operating hours.  
Apply a good quality medium grease to the inner control  
cables at the point of entry and exit from their outer casings.  
CS022  
CLUTCH CABLE ADJUSTMENT  
Check the clutch cable operation every 25 operating hours  
and adjust if necessary.  
Unscrew locknut (1) and screw adjuster (2) in or out as  
necessary. Tighten locknut when correctly adjusted.  
1
2
CS230  
IMPORTANT - PREVENT DAMAGE: ALWAYS operate the mower with the clutch  
cable correctly adjusted. ALWAYS replace damaged cables.  
396007AMT1004020  
 
1.25  
1.25  
MAINTENANCE  
CUTTERBAR  
WARNING - PREVENT ACCIDENTS : Never work on the cutterbar unless the spark  
plug lead has been removed. The cutterbar has sharp edges. ALWAYS wear strong  
gloves to protect your hands when working on the cutterbar. DO NOT rotate tools  
towards the cutting edges to avoid the risk of injury should the tool slip. ALWAYS use  
genuine Hayter replacement parts.  
The condition of the cutterbar and its mounting arrangement should be checked regu-  
larly for signs of wear or damage. Ensure that the cutterbar is not bent or cracked.  
A damaged cutterbar that is out of balance will vibrate excessively and may break. DO  
NOT use an unbalanced cutterbar.  
Regularly check that the bolt securing the cutterbar is tightened to the specified torque  
of 40Nm.  
Replace the cutterbar every season or sooner if excessively worn or damaged.  
How to remove the cutterbar:  
Drain the fuel by operating the engine until the fuel tank is empty  
and the engine stops. Remove the spark plug lead and allow the  
engine to cool Turn the mower on its left hand side and ensure  
that the air cleaner side of the engine is uppermost.  
Firmly grip the end of the cutterbar with the gloved hand and  
remove the bolt, spring washer, spacer, large washer and friction  
washer securing the cutterbar with a suitable Hexagon Key.  
How to assemble the cutterbar:  
Assemble the cutterbar with the turned up edges facing towards  
the engine. Secure the cutterbar using the original bolt (1), spring  
washer (2), Spacer (3), large washer (4) and friction washer (5)  
5
4
3
and tighten to a torque of 40Nm.  
2
1
CS281  
396007AMT1004020  
 
1.26  
1.26  
MAINTENANCE  
CUTTERBAR  
Continued.  
How to sharpen and balance the cutterbar: A slightly  
worn cutterbar may be re-sharpened. All cutting edges must  
be sharpened equally to ensure balance. Sharpen the cutter-  
bar every 25 mowing hours or more frequently if conditions  
require.  
30 -45  
Remove the cutterbar from the mower and clean using a  
brush and water. Inspect the cutterbar for signs of damage.  
CS040  
DO NOT use a damaged or excessively worn cutterbar.  
Sharpen all the cutting edges with a flat file to restore the  
original cutting edge.  
CS025  
Ensure that the cutterbar is balanced. Use a screw driver with  
a round shaft to support the cutterbar through its centre hole.  
Hold the cutterbar horizontal and then release. A balanced  
cutterbar will remain horizontal. If the cutterbar is not  
balanced the heavy end will rotate downwards. Sharpen the  
heavy end until the cutterbar is correctly balanced.  
CS026  
396007AMT1004020  
 
MAINTENANCE  
1.27  
1.27  
MAINTENANCE SCHEDULE  
Follow the hourly or calendar intervals, whichever occurs first. More frequent service will  
be required if working for prolonged periods under dusty, dry conditions, or when air-  
borne debris is present or after extensive operation cutting tall, dry grass.  
AFTER FIRST 5 HOURS  
l
Change engine oil  
EVERY 5 HOURS OR DAILY  
l
l
Check oil level  
Remove grass debris from around engine, muffler / muffler guard and air ways in the  
top cowl  
l
l
l
l
Remove grass debris from top and underside of deck housing  
Remove grass debris from the grassbag and check for signs of damage  
Check condition of guards and safety devices  
Check condition of cutterbar  
EVERY 25 HOURS OR EVERY SEASON  
l
Change engine oil if continuously operating under heavy load or high ambient  
temperature  
l
l
l
l
Lubricate wheels, pivot points and linkages  
Grease inner control cables at point of entry and exit from their outer casings  
Check clutch cable adjustment  
Sharpen cutterbar  
396007AMT1004020  
 
MAINTENANCE  
1.28  
1.28  
MAINTENANCE SCHEDULE Continued.  
EVERY 50 HOURS OR EVERY SEASON  
l
Change engine oil.  
EVERY 100 HOURS OR EVERY SEASON  
l
Clean engine cooling system. Clean more often under dusty conditions or when air  
borne debris is present or after prolonged operation whilst cutting tall, dry grass.  
l
l
Service the dual element air cleaner cartridge.  
Replace spark plug.  
396007AMT1004020  
 
1.29  
1.29  
PREPARING THE MOWER FOR STORAGE  
PREPARING THE MOWER FOR STORAGE  
Storage for periods in excess of 30 days: Engines stored in excess of 30  
days need to be protected with Briggs & Stratton fuel additive or drained  
of fuel to prevent gum from forming in the fuel system or on essential  
carburettor parts. To ensure your mower is maintained in good working  
orderitis important that the following procedure is adopted. Refer to the  
Maintenance section as necessary.  
Drain fuel from the engine by operating the engine until it stops.  
Disconnect the spark plug lead. Change the engine oil.  
Remove the engine spark plug and pour 15ml of engine oil into the  
engine cylinder and replace the spark plug. Do not exceed the stated vol-  
ume of oil as engine damage may occur on re-starting. Do not replace  
the spark plug lead. Operate the engine stop lever and slowly pull the  
engine start - grip once to crank the engine. This will distribute the oil  
and help prevent engine corrosion.  
Clean grass and debris from the engine cylinder, cylinder head cooling  
fins, under top cowl, and around and behind muffler/muffler guard.  
Clean all other areas of the mower and ensure that the grassbag is clean.  
Lubricate the mower.  
Treat metal parts with a water repellent anti-corrosion product.  
Lower the handlebar, if desired.  
Rest the mower deck on wooden blocks to remove the mower from its  
wheels / roller.  
Cover the mower with a protective sheet and store it in a dry, ventilated  
area.  
396007AMT1004020  
 
1.30  
1.30  
FAULT FINDING  
FAULT FINDING  
PROBLEM  
POSSIBLE FAULT  
REMEDY  
Engine will not start.  
Raise height of cut.  
Fill fuel tank.  
Engine under load.  
Fuel starvation.  
Drain fuel tank and fill with  
correct fuel.  
Incorrect / contaminated fuel.  
Connect spark plug lead.  
Operate engine stop lever.  
Clean and adjust gap or replace.  
Connect spark plug lead.  
Spark plug lead disconnected.  
Engine brake not released.  
Faulty spark plug.  
Engine runs rough.  
Spark plug lead becoming  
disconnected in use.  
Clean and adjust gap or replace.  
Replace air cleaner element.  
Faulty spark plug.  
Air cleaner element blocked.  
Incorrect / contaminated fuel.  
Drain fuel tank and fill with  
correct fuel.  
Engine vibrates excessively.  
Engine will not turn over  
Tighten bolts.  
Tighten bolt.  
Mounting bolts loose.  
Cutterbar bolt loose.  
Cutterbar out of balance.  
Balance cutterbar.  
Engine stop lever released  
Incorrect oil level  
Operate engine stop lever  
Check oil level  
Obstruction under deck  
Excess oil level  
Remove obstruction  
Check oil level  
Engine smokes  
Air cleaner cartridge oil  
soaked or plugged  
Service air cleaner  
Engine runs then stops  
Fuel starvation  
Fill fuel tank  
Fuel cap vent blocked  
Clean fuel cap vent  
396007AMT1004020  
 
1.31  
FAULT FINDING  
1.31  
FAULT FINDING  
Continued.  
PROBLEM  
POSSIBLE FAULT  
REMEDY  
Uneven cut.  
Undulating ground contours.  
Cutterbar worn.  
Change direction of travel.  
Sharpen the cutterbar.  
Balance cutterbar.  
Cutterbar out of balance.  
Wheels damaged.  
Inspect and replace as neces-  
sary.  
Discharge chute blocks.  
Grass is wet.  
Mow dry grass.  
Cut height too low.  
Grassbag full.  
Increase cut height.  
Empty grassbag.  
Clean the grassbag.  
No airflow through the  
grassbag.  
Mower is hard to push.  
Height of cut too low.  
Wheels damaged.  
Increase height of cut.  
Inspect and lubricate or replace  
as necessary.  
Mower will not self propel. Clutch out of adjustment.  
Drive belt damaged.  
Adjust clutch lever.  
Replace drive belt.  
Poor grass collection.  
No airflow through the  
grassbag.  
Clean the grassbag.  
Discharge chute blocked.  
Wet grass.  
Remove blockage.  
Mow dry grass.  
Empty grassbag.  
Grassbag full.  
396007AMT1004020  
 
PARTS LIST  
2.1  
2.1  
PARTS LIST  
ITEM NO. DESCRIPTION  
PART NO.  
QTY.  
1
2
3
4
5
6
7
8
Belt - Variable Pulley to Gearbox  
SA284930  
SA284920  
SA362860  
SA2014040  
SA380200  
SA2011120  
SA1013910  
SA395620  
SA142180  
SA101810  
1
1
1
2
1
2
1
1
1
1
Belt - Engine Crankshaft to Variable Pulley  
Pulley - Variable  
Washer - Plain  
Bracket - Pivot  
Spacer - Rear Wheel  
Nut - M8  
Plate - Gearbox  
Circlip  
Bolt - Carriage  
Rod - Rear Deflector (see item 121)  
Washer - Locating  
Setscrew  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
SA280480  
SA165110  
SA347810  
SA2013540  
SA480190  
1
1
1
1
1
1
10  
1
2
2
4
1
1
1
2
2
2
1
1
1
1
4
2
1
1
1
4
2
12  
Clamp - Cable  
Cable - Variable Speed  
Cover - Variable Pulley  
Spring - Rear Deflector (see item 121)  
Bearing  
Decal - Height of Cut  
Gear - Rear Wheel  
Cover - Wheel  
Washer - Plain  
Deck  
Key  
Boss - Pulley  
Washer - Bellville  
Washer - Large  
Screw - M12 x 20  
Blade  
Spacer - Location  
Washer - Spring  
Screw - Blade  
Setscrew - Hex. Hd.  
Rim - Wheel  
Serial No. Label  
Decal - Engine  
Engine  
SA203560  
320006  
SA496770  
SA380570  
SA150770  
SA380390  
SA101370  
SA2010190  
SA2006400  
SA3006420  
SA1013980  
SA280520  
SA3006410  
SA281100  
SA281080  
SA152010  
SA396610  
396002  
121602-0166-E1  
SA1013920  
SA344110  
SA180980  
Nut - Full  
Plate - Clamp  
Screw - Self Tapping  
396007AMT1004020  
 
2.2  
PARTS LIST  
2.2  
PARTS LIST  
Continued.  
ITEM NO. DESCRIPTION  
PART NO.  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
Axle - Front  
Bush - Axle  
SA3013160  
SA480180  
SA144370  
SA385160  
533005  
1
2
1
2
1
2
4
4
4
1
7
1
1
4
1
1
2
2
1
1
4
2
4
1
1
1
1
3
1
1
8
1
2
1
1
1
2
4
2
2
Washer - Plain  
Wheel - Rear  
Decal - Hayter  
Nut - Full Flanged  
Knob - Large  
SA1017320  
SA2008490  
SA340060  
SA194020  
SA380600  
SA194010  
SA396640  
SA380420  
SA101740  
SA295640  
SA380590  
SA172850  
SA181690  
SA172960  
SA184540  
SA380740  
SA3012890  
SA145900  
SA380290  
SA380300  
SA480400  
SA280160  
SA1015560  
SA3013850  
SA380970  
SA1012790  
SA380470  
SA142260  
SA480140  
SA280450  
SA180460  
SA203510  
SA144590  
SA403510  
SA403520  
Cap  
Nut  
Handlebar - Lower R.H.  
Nut - Full Flanged  
Mounting Ring - Engine  
Handlebar - Upper  
Bolt - Carriage  
Loop - Recoil Rope  
Support R.H. - Handlebar  
Screw - Hex Hd. - Self Tapping  
Washer - Plain  
Bolt  
Bolt  
Cap - Hub  
Bolt - Special  
Washer - Fixing  
Handlebar - Lower L.H.  
Support L.H. - Handlebar  
Flap - Grassbag  
Spring - Compensating  
Screw  
Rod - Connecting  
Strip - Protection  
Screw - Self Tapping  
Throw Plate  
Nut - Flanged  
Lever - Height of Cut  
Spring - Torsion  
Pin - Roll  
Key - Drive  
Circlip  
Collar  
Spacer - Plastic  
396007AMT1004020  
 
2.3  
2.3
PARTS LIST  
PARTS LIST  
Continued.  
ITEM NO. DESCRIPTION  
PART NO.  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
Gear  
SA242210  
SA403540  
SA250780  
SA3013180  
SA280550  
SA186210  
SA403190  
SA380560  
SA406070  
SA443670  
SA147780  
SA480710  
SA144480  
SA242220  
SA284100  
SA180790  
SA140310  
SA140270  
SA380690  
SA480660  
SA480840  
SA185610  
SA185620  
SA480820  
SA3013950  
SA460260  
SA262090  
SA2013880  
SA2011320  
SA480640  
SA280230  
SA295930  
SA280890  
SA284840  
SA184940  
SA145670  
SA145680  
SA380380  
SA380430  
SA285900  
1
2
2
1
2
2
2
1
1
2
2
2
2
1
4
2
6
10  
1
1
1
6
4
1
2
1
1
1
1
1
1
1
1
1
8
2
1
1
1
1
Washer - Plastic  
Washer - Plastic  
Axle - Rear  
Plate - Clamp  
Cap Screw - Soc Hd. C’Sunk  
Damper - Rear Deflector  
Lever - Engine Stop  
Handle - Rear Deflector  
Lever  
Bolt  
Washer - Lever  
Washer - Plain  
Gear  
Spacer  
Pin - Pivot  
Screw  
Nut - Nyloc  
Plate - Blanking  
Cover  
Cover  
Screw - Self Tapping  
Screw - Self Tapping  
Cover  
Wheel - Front  
Spacer - Ground Drive Cable  
Spring - Ground Drive Cable  
Cable - Ground Drive  
Cable - Engine Stop  
Cover  
97  
98  
99  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
Gearbox  
Spring - Tension  
Pin - Roll  
Pulley  
Screw - Self Tapping  
Bolt - Engine  
Bolt - Engine  
Frame - Grassbag  
Lever - Ground Drive  
Cable - Throttle  
396003MT2303000  
 
2.4
PARTS LIST  
2.4  
PARTS LIST  
Continued.  
ITEM NO. DESCRIPTION  
Deflector - Rear (includes items 11 & 17)  
PART NO.  
QTY.  
121  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
SA380830  
SA142760  
SA144750  
SA446340  
SA251950  
SA647870  
SA690740  
SA280820  
SA689190  
SA380810  
219189  
SA145250  
SA245240  
SA172850  
SA380910  
SA380900  
SA289560  
SA3016080  
SA396620  
SA184950  
SA285480  
SA142450  
SA142000  
SA106440  
SA380750  
SA1017230  
SA3006310  
SA3013940  
1
2
2
4
2
1
1
1
1
1
1
4
2
9
1
2
1
1
2
28  
2
2
1
1
2
2
2
2
Setscrew  
Washer - Plain  
Guide - Cable  
Plug  
Decal - Throttle  
Decal - Engine Stop  
Bush - Crankshaft Support  
Decal - Variable Speed  
Support - Crankshaft (Includes Item 128)  
Decal - Warning  
Shim  
Washer - Wavy  
Screw - Self Tapping  
Skirt - Steel  
Skirt - Side  
Fabric - Grassbag  
Bumper - Bar  
Ring - Locating  
Screw - Self Tapping  
Spacer  
Screw  
Nut - Full  
Nut - Dome  
Rim - Wheel  
Screw - M6 x 20  
Caps - Front Wheel (Not Illustrated)  
Wheel - Assembly (Front)  
(Includes 18,38,61,105,145)  
396003MT2303000  
 
2.5  
2.5  
PARTS DIAGRAM  
127  
88  
119  
97  
100  
88  
96  
95  
98  
126  
119  
106  
101  
98  
103  
96  
95  
90  
103  
102  
91  
98  
55  
107  
98  
93  
90  
92  
143  
142  
92  
93  
98  
124  
99  
102  
102  
97  
91  
53  
109  
47  
98  
98  
120  
102  
144  
122  
104  
48  
15  
129  
108  
142  
110  
122  
36  
124  
53  
47  
131  
118  
48  
89  
121  
137  
37  
17  
87  
125  
9
4
1
40  
54  
40  
50  
16  
3
11  
73  
2
56  
66  
54  
40  
24  
7
116  
125  
4
19  
12  
5
116  
51  
58  
60  
43  
59  
62  
57  
63  
52  
64  
65  
51  
136  
49  
62  
14  
15  
23  
35  
45  
13  
63  
130  
128  
138  
10  
49  
140  
67  
70  
38  
40  
72  
61  
51  
18  
140  
40  
51  
117  
68  
74  
33  
25  
27  
115  
6
136  
71  
68  
135  
82  
77  
83  
134  
26  
34  
114  
113  
80  
29  
134  
49  
79  
78  
44  
61  
27  
20  
140  
30  
31  
145  
75  
78  
139  
112  
81  
133  
18  
105  
8
111  
132  
32  
61  
18  
18  
76  
46  
22  
21  
85  
40  
86  
115  
13  
18  
78  
18  
67  
41  
79  
77  
94  
46  
80  
123  
123  
84  
85  
82  
83  
78  
69  
28  
42  
39  
86  
40  
22  
21  
18  
140  
105  
18  
133  
28  
42  
39  
132  
71  
40  
139  
18  
38  
20  
147  
146  
40  
6
140  
148  
44  
34  
18  
3D396A01A  
61  
396007AMT1004020  
 
2.6  
2.6  
ENGINE ANCILLARY PARTS  
These parts are available through an authorised Briggs & Stratton dealer.  
FUEL ADDITIVE  
AIR CLEANER CARTRIDGE  
SPARK PLUG  
SPARK PLUG WRENCH  
SPARK PLUG TESTER  
486004MT300399  
 
2.7  
2.7  
NOTES  
396007AMT1004020  
 
2.8  
2.8  
CUSTOMER INFORMATION  
Machine Serial Number ..............................................................................................................  
Engine Serial Number .................................................................................................................  
396007AMT1004020  
 

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