Installation Manual of Room Air Conditioner
Read this manual before installation
Explain sufficiently the operating means to the user
according to this manual.
Necessary Tools for Installation
1.Driver
2.Hacksaw
5.Torque wrench(17mm,22mm,26mm)
9.Nipper
12.Reamer
6.Pipe cutter
7.Flaring tool
8.Knife
10.Gas leakage detector or
soap-and-water solution
11.Measuring tape
3.Hole core drill
4.Spanner(17,19 and 26mm)
Drawing for the installation of indoor and outdoor units
Accessory parts
Number
of
No. Accessory parts
articles
Remote controller
1
2
1
2
1
R-03 dry battery
Optional parts for piping
3
4
Mounting plate
Drain hose
Mark
A
Parts name
Non-adhesive tape
Adhesive tape
G
1
6
B
C
D
Saddle(L.S) with screws
4X50
Steel nail, cement
5
6
Connecting electric cable
for indoor and outdoor
Drain hose
E
F
4
6
1
4X25
Screw
Plastic cap
Screw
Heating insulating material
Piping hole cover
F
7
8
Attention must be paid to
the rising up of drain hose
G
A
Drain-elbow
Cover
1
9
Arrangement of piping directions
C
Cushion
4
1
10
Rear left
Rear
right
Left
Connecting cable
11
12
Right
Below
Change for
fresh air box
Change for
fresh air
tube(suit)
Outlet joint
1
1
2
1
13
14
15
12
13
D
Outlet joint
E
Note:1.Cooling only units don't have Drain-elbow
2. 14 is only for the models of 18,22.
3.The models ZF don't have fresh function
and accessory parts related with freshing.
G
A
The marks from to in the figure are the parts numbers.
The distance between the indoor unit and the floor should
be more than 2m.
No.0010554405B
Indoor unit
Indoor unit
1.Fitting of the Mounting Plate and Positioning of the wall Hole
When the mounting plate is first fixed
1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be
fixed against the wall, then temporarily fasten the plate with one steel nail.
2. Make sure once more the proper level of the plate, by hanging a thread with a weight
from
the central top of the plate, then fasten securely the plate with the attachment steel nail.
3. Find the wall hole location A using a measuring tape
A=170mm
Fit the level line
When the mounting plate is fixed side bar and lintel
Fix to side bar and lintel a mounting bar, Which is separately sold, and then fasten
the plate to the fixed mounting bar.
Refer to the previous article, " When the mounting plate is first fixed ", for the
position of wall hole.
2.Making a Hole on the Wall and Fitting the Piping Hole Cover
Make a hole of 70 mm in diameter,
slightly descending to outside the wall.
Install piping hole cover and seal it
off with putty after installation
Indoor side
Wall hole
70mm
Outdoor side
Thickness
of wall
G
Piping hole pipe
(Section of wall hole)
3.Installation of the Indoor Unit
Drawing of pipe
[ Rear piping ]
Draw pipes and the drain hose, then fasten them with the adhesive tape
[ Left Left-rear piping ]
In case of left side piping, cut away, with a nipper, the lid for left piping.
In case of left-rear piping, bend the pipes according to the piping direction to the mark of hole for left-rear
piping which is marked on heat insulation materials.
3
Indoor unit
1. Insert the drain hose into the dent of heat insulation materials of indoor unit.
2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then
connect them.
3. Coat the flaring seal face with refrigerant oil and connect pipes.
Cover the connection part with heat insulation materials closely, and make sure fixing with adhesive tape
Heat insulation
material
Piping
signal wire
Drain hose
Lid for right piping
Lid for left piping
Lid for under piping
Indoor/outdoor
electric cable
Change-for-fresh-air tube
Fix with adhesive tape
Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape.
[Other direction piping]
Cut away, with a nipper, the lid for piping according to the piping direction and then bend the pipe according
to the position of wall hole. When bending, be careful not to crash pipes.
Connect beforehand the indoor/outdoor electric cable, and then pull out the connected to the heat insulation
of connecting part specially.
Fixing the indoor unit body
Hang surely the unit body onto the upper notches of the
mounting plate. Move the body from side to side to verify
its secure fixing.
In order to fix the body onto the mounting plate,hold up
the body aslant from the underside and then put it down
perpendicularly.
4.Connecting the indoor/outdoor Electric Cable
Removing the wiring cover
Remove terminal cover at right bottom corner of indoor unit, then
take off wiring cover by removing its screws.
When connecting the cable after installing the indoor unit
1. Insert from outside the room cable into left side of the wall hole, in which
the pipe has already existed.
2. Pull out the cable on the front side, and connect the cable making a loop.
When connecting the cable before installing the indoor unit
Insert the cable from the back side of the unit, then pull it out on the front side.
Loosen the screws and insert the cable ends fully into terminal block, then tighten the screws.
Pull the cable slightly to make sure the cables have been properly inserted and tightened.
After the cable connection, never fail to fasten the connected cable with the wiring cover.
Note: When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring
is not correct, proper operation can not be carried out and will cause defect.
4
Indoor unit
1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar
qualified person. The type of connecting wire is H05/07RN-F or 245IEC57(YZW).
2. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V.
3. The wiring method should be in line with the local wiring standard.
4. After installation, the power plug should be easily reached.
Outdoor unit
Indoor unit
Indoor unit
Indoor unit
Outdoor unit
Outdoor unit
2
2
Connecting wiring˖3G1.0mm
2
Connecting wiring˖
3G2.5mm
HSU-18C03/V(ZXF)
Connecting wiring˖
5G1.0mm
HSU-09C03/VA(ZXF)
HSU-12C03/VA(ZXF)
HSU-09H03/VA(ZXF)
HSU-12H03/VA(ZXF)
For the units with
fresh air function
To indoor unit
Indoor unit
Indoor unit
Connecting wiring˖3G2.5mm2
HSU-22C03/V(ZXF)
HSU-22C03/V(ZF)
HSU-12H03/VB(ZXF)
HSU-12H03/V(ZXF)
HSU-18H03/V(ZXF)
Outdoor unit
Outdoor unit
HSU-24C03/V(ZXF)
HSU-22H03/V(ZXF) Connecting wiring
HSU-24C03/V(ZF)
-mod 12: 5G1.0mm2
HSU-22H03/V(ZF)
To outdoor fresh air motor
Power cable:
-mod 09-12: 3G1.0mm2
-mod 18:
3G1.5mm2
-mod 22-24: 3G2.5mm2
HSU-24H03/V(ZXF)
-mod 18-22-24:
HSU-24H03/V(ZF)
HSU-24HK0307
HSU-24HD0307
3G2.5mm2+2x0.75mm2
The connecting method of
fresh air box signal wire
5.Installation instruction on the indoor part of the fresh air device
1.Two ways for the installation of indoor part, as illustrated:
Way One:(For all the models)
In the guard ring, connect outlet joint with the fresh air tube .
Way Two(Only for the models of 09,12):
Insert the joint of water collecting pan into the fresh air tube, then connect the other end of joint
with mesh enclosure of water collecting pan.
Outlet joint
(in guard ring)
Joint of water
collecting pan Fresh air tube
Guard ring
Fresh air tube
Installation way One
Installation way Two
2.Another way for the models of 18,22 ,24,as illustrated:
Way One (right direction): Take off the lid for right piping pipe,put the Outlet joint into the lid,then put the fresh air tube
into the outlet jont.
Way Two (left direction): Take off the lid for leftt piping pipe,put the Outlet joint into the lid,then put the fresh air tube
into the outlet jont.
Outlet joint
Lid for under piping
Lid for left piping
Fix with adhesive tape
Change for fresh air tube
5
Drain hose
Outdoor unit
6.Easily-demount cleaning of indoor unit
claw of the clip
1.Top inlet can be taken down
Open the inlet grille, press the claw of the clip on the unit,then
take down the top inlet.(according to figure 1)
2.Vertical flap can be taken down
Overturn the vertical flap, press the claw of the clip ,then take
down vertical flap.(according to figure 2)
Figure 1
Figure 2
Figure
2
3.Horizontal louvers can be taken down
After taking down vertical flap.Horizontal louvers are appeared,draw
the middle louver,and take down the horizontal louvers .
(according to figure 3)
Daff
Figure 3
Outdoor unit
1.Installation of Outdoor Unit
Drawing for the installation of indoor and outdoor units
Install according to
2.Connection of pipes
To bend a pipe, give the roundness as large as possible not to crush the pipe ,and the bending radius
should be 30 to 40 mm or longer.
Connecting the pipe of gas side first makes working easier.
The max vertical distance between the indoor unit and the outdoor unit is 5 m.
Forced fastening without careful centering
may damage the threads and cause a
leakage of gas.
Flare nut
Half union
Fastening torque
Pipe Diameter
(
)
18N.m
40N.m
40N.m
Liquid side 6.35mm(1/4")
Liquid side 9.52mm(3/8")
Gas side 9.52mm(3/8")
Spanner
50N.m
60N.m
Gas side 12.7mm(1/2")
Gas side 15.88mm(5/8")
Torque wrench
3.Connection
Use the same method on indoor unit. Loosen the screws on terminal block and insert the plugs fully into
terminal block, then tighten the screws.
Insert the cable according to terminal number in the same manner as the indoor unit.
If wiring is not correct, proper operation can not be carried out and controller may be damaged.
Fix the cable with a clamp.
4.Attaching Drain-Elbow
If the drain-elbow is used, please attach it as
figure. (Note: Only for heat pump unit.)
6
Outdoor unit
5.Installation instruction on the outdoor part of the fresh air device
1.Remove the four screws of fresh air box from the back cover.
2.Use six screws to fix fresh air box onto the designated position on the outdoor unit.
3.Remove two screws of the pipe junction of the fresh air box, then insert the flared departure of
the change for fresh air tube into the pipe junction and then fix with the screws.
4.Use four screws to fix the fresh air box onto the back cover, as illustrated:
Screw Back
hole cover
Fresh air tube
Flared departure
Change-for-fresh-air box
Fresh air box
Dust
Fresh air
box
Fresh air tube
Screw
Joint of tube
filtration
mesh
Screw
Connecting terminal
Fresh air signal
wire
Fresh air tube
Note:After wir(iwnigth,gtuhared rcinogn) necting terminals of outdoor unit and change-fresh-air as well as the wiring sheath should be
placed in the change-for-fresh-air box against the rain.
6.Purging Method:
Push the air out of the indoor unit
3-way valve
12.7mm(1/2")
2-way valve
and piping as followes:
(1) Remove the valve cap on 2-way valve in outdoor unit.
2-way valve
6.35mm(1/4")
6.35mm(1/4")
(2) Loosen by 1/2 turn the flare nut of gas pipe, which is
is conneted to 3-way valve.
3-way valve
(3) Loosen 2-way valve by 90o using hexagon wrench,
9.52mm(3/8")
12.7mm(1/2")
and after approx.10 sec tighten it up. Gas comes out
through flare nut on wide pipe. If no gas is discharged,
tighten flare nut with specified torque.
(4) Open 2-way and 3-way valves using specified torque.
(5) Tighten the caps on the valves with specified torque.
HSU-09C03/VA(ZXF)
HSU-18C03/V(ZXF)
HSU-18H03/V(ZXF)
HSU-12H03/VB(ZXF)
HSU-12H03/V(ZXF)
HSU-09H03/VA(ZXF)
HSU-12C03/VA(ZXF)
HSU-12H03/VA(ZXF)
Tighten torque N.m
3-way valve
15.88mm(5/8")
2-way valve
9.52mm(3/8")
Valve rod
Valve cap
7-9
20-25
HSU-24C03/V(ZXF)
HSU-24C03/V(ZF)
HSU-24H03/V(ZXF)
HSU-24H03/V(ZF)
When connecting pipe exceeds 5 meters, 20g or 60g
(only for 22kꢀ24k) refrigerant shall be added per exceeding
meter. Charge according to the following list.
HSU-24HK0307
for 22k 24k
for 9k 12k 18k
HSU-24HD0307
10m
5m
7m 10m
20m
Piping length
HSU-22C03/V(ZXF)
HSU-22H03/V(ZXF)
HSU-22C03/V(ZF)
HSU-22H03/V(ZF)
5m
7m
Additional amount No need 40g 100g
300g
120g
No need
900g
Indoor unit
Outdoor unit
A
A
Outdoor unit
A
Oil trap
Indoor unit
B
Outdoor unit
B
C
Indoor unit
B
Max.Elevation:
Max. Length:
for 9K 12K: B=5m
for 18K 22K 24K: B=10m
CAUTION
for 9K :
for 12K:
A=7m
A=10m
C
In case more than 5 metresˈoil trap
should be installed every 5~7m.
for 18K 22K 24K: A=20m
Note: When extending piping, air inside piping shall be removed by using external refrigerant gas,
charge according to the following list.
Brand new outdoor unit is charged 50g or 80g(22k,24k) more refrigerant than regulated weight. Only for
first installation, this extra 50g or 80g(22k,24k) can be used to purge airin pipes.
During this procedure, 50g or 80g(22k,24k) refrigerant will be discharged in piping.(This must be
strictly controlled within 90o and 10 sec.)
7
1.Power Source Installation
The power source must be exclusively used for air conditioner. (Over I0A)
In the case of installing an air conditioner in a moist place, please install an
earth leakage breaker.
For installation in other places, use a circuit breaker as far as possible.
2.Cutting and Flaring Work of Piping
Pipe cutting is carried out with a pipe cutter and burs must be removed.
After inserting the flare nut, flaring work is carried out.
A
Pipe diameter(
Liquid side 6.35mm(1/4")
)
Size A(mm)
0.8~1.5
Flare tooling die
2.Remove burs
Liquid side
Gas side
Gas side
9.52mm(3/8")
9.52mm(3/8")
12.7mm(1/2")
1.0~1.8
1.0~1.8
1.2~2.0
1.Cut pipe
Gas side
15.88mm(5/8")
1.2~2.0
3.Insert the flare nut
4.Flare pipe
Incorrect
Correct
Lean Damage of flareCrack
Partial Too outside
3.On Drainage
Please install the drain hose so as to be downward slope without fail.
Please don't do the drainage as shown below.
Less than 5cm
The end is immersed
in water.
It waves.
The gap with the ground
is too small
There is the bad smell
from a ditch
It becomes high midway.
Please pour water in the drain pan of the indoor unit, and confirm that drainage is
carried out surely to outdoor.
In case that the attached drain hose is in a room, please apply heat insulation
to it without fail.
Check for Installation and Test Run
Please kindly explain to our customers how to operate through the instruction manual.
Check Items for Test Run
Put check mark
in boxes
Gas leak from pipe connecting?
Heat insulation of pipe connecting?
Are the connecting wirings of
indoor and outdoor firmly inserted
to the terminal block?
Is the connecting wiring of indoor
and outdoor firmly fixed?
Is drainage securely carried out?
Is the earth line securely
connected?
Is the lamp normally lighting?
Are cooling and heating (when
in heat pump) performed normally?
Is the operation of room temperature
regulator normal?
Is the indoor unit securely fixed?
Is power source voltage abided
by the code?
Is there any noise?
8
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