Graco Septic System 222051 E User Manual

Instructions -- Parts List  
1:1 RATIO  
307906W  
EN  
Fast-Ballt Pumps  
For non--abrasive and non--corrosive oils and lubricants only.  
180 psi (1.2 MPa, 12.4 bar) Maximum Air and Fluid Working Pressure  
Oil Pumps  
CAUTION  
These pumps are designed to pump lubricating  
fluids only.  
Model No. 222051, Series E  
Universal Pump  
Model No. 222103, Series E  
55-Gallon Drum, Bung-Mount Pump  
Model No. 222104, Series E  
275-Gallon Tank, Bung-Mount Pump  
Important Safety instructions  
Read all warnings and instructions in this manual.  
Save these instructions.  
See page 2 for Table of Contents.  
Model 222051  
05939B  
Models 222103  
222104  
05940B  
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441  
Copyright 1989, Graco Inc. is registered to I.S. EN ISO 9001  
 
WARNING  
SKIN INJECTION HAZARD  
Fluid from the dispensing valve, leaks, or ruptured components can inject fluid into your body and  
cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on  
the skin can also cause serious injury.  
D If a fluid injection injury occurs, get immediate surgical treatment. Do not treat as a simple  
cut. Tell the doctor exactly what fluid was injected.  
D Do not point the dispensing valve at anyone or at any part of the body.  
D Do not put your hand or fingers over the end of the dispensing valve.  
D Do not stop or deflect leaks with your hand, body, glove, or rag.  
D Use only extensions and no-drip tips that are designed for use with your dispensing valve.  
D Do not use a low pressure flexible nozzle with this equipment.  
D Follow the Pressure Relief Procedure on page 8 if the dispensing valve clogs before you  
clean, check, or service the equipment.  
D Tighten all fluid connections before you operate the equipment.  
D Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do  
not repair high pressure couplings; you must replace the entire hose.  
TOXIC FLUID HAZARD  
Hazardous fluids or toxic fumes can cause serious injury or death if splashed in the eyes or on the  
skin, inhaled, or swallowed.  
D Know the specific hazards of the fluid you are using.  
D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,  
state and national guidelines.  
D Always wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid  
and solvent manufacturer.  
307906  
3
 
WARNING  
FIRE AND EXPLOSION HAZARD  
Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and  
result in a fire or explosion and serious injury.  
D Ground the equipment and the object being lubricated. See Grounding on page 6.  
D If there is any static sparking or you feel an electric shock while using this equipment, stop  
dispensing immediately. Do not use the equipment until you identify and correct the problem.  
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid  
being dispensed.  
D Keep the dispensing area free of debris, including solvent, rags, and gasoline.  
D Do not smoke in the dispensing area.  
MOVING PARTS HAZARD  
Moving parts can pinch or amputate your fingers or other body parts.  
D Do not cycle the pump with any parts disassembled.  
D Keep clear of all moving parts when you start or operate the pump.  
D Before you service the equipment, follow the Pressure Relief Procedure on page 8 to prevent  
the equipment from starting unexpectedly.  
United States Government safety standards have been adopted under the Occupational Safety and Health Act. You  
should consult these standards----particularly the General Standards, Part 1910.  
4
307906  
 
Installation  
A
A
Main Air Line  
Main Fluid Line  
C
F
E
C
D
B
D
F
E
B
P
P
Q
28  
G
G
Q
H
H
N
R
N
R
J
M
K
L
KEY  
A
B
C
D
E
F
Air shutoff valve  
Air filter  
Air regulator and gauge  
Air motor lubricator  
Bleed-type master air valve (required, Part No. 110223)  
Air and fluid hose kits  
J
K
L
M
N
P
Q
R
Wall bracket  
Universal pump (Model 222051)  
Suction kit  
55-gallon drum bung-mount pump (Model 222103)  
Fluid drain valve (required, Part No. 210658)  
Air inlet  
Ball valve (for releasing collected moisture)  
Thermal relief kit (required for permanent  
installations, Part No. 237601)  
G
H
Ground wire (required, Part No. 222011)  
Fluid shutoff valve  
28 Bung adapter  
05942B  
Fig. 1  
Install the accessories in the order shown in the typical installation in Fig. 1. The installation shown in Fig. 1 is only  
a guide for selecting and installing a pump; it is not an actual system design. Contact your Graco representative for  
assistance in designing a system to suit your needs.  
NOTE: Blow out all lines with compressed air before you connect the pumps.  
CAUTION  
Always mount the pump firmly to a wall bracket or  
a bung on a drum. Never operate the pump while it  
is not mounted. Such use could damage the pump  
and fittings.  
CAUTION  
Do not hang the air accessories directly on the air  
inlet (P). The fittings are not strong enough to  
support the accessories and may break. Provide a  
bracket on which to mount the accessories.  
307906  
5
 
Installation  
Grounding  
System Accessories  
Proper grounding is an essential part of maintaining a  
safe system.  
WARNING  
Three accessories are required in your system:  
bleed-type master air valve, fluid drain valve, and  
grounding wire. Additionally, for permanent installa-  
tions, a thermal relief kit is required. These acces-  
sories help reduce the risk of serious bodily injury,  
including fluid injection, splashing in the eyes or on  
the skin, injury from moving parts if you are adjust-  
ing or repairing the pump, and explosion from  
static sparking.  
To reduce the risk of static sparking, ground the pump.  
Check your local electrical code for detailed grounding  
instructions for your area and type of equipment. Be  
sure to ground all of this equipment:  
D Pump: Use a ground wire and clamp as shown in  
Fig. 2.  
D Air compressor: Follow the manufacturer’s recom-  
D The bleed-type master air valve (E) relieves air  
trapped between it and the air motor after the  
air supply is shut off. Trapped air can cause the  
air motor to cycle unexpectedly, causing serious  
injury if you are adjusting or repairing the pump.  
As an alternative, use a quick-disconnect  
mendations.  
D Object being dispensed to: Follow the local code.  
D Fluid supply container: Follow the local code.  
coupler and fitting. Install them near the pump  
air inlet within easy reach from the pump.  
D To maintain grounding continuity when flushing or  
relieving pressure, always hold a metal part of the  
dispensing valve firmly to the side of a grounded  
metal container, then trigger the valve.  
D The fluid drain valve (N) assists in relieving fluid  
pressure in the displacement pump, hoses, and  
dispensing valve. Triggering the valve to relieve  
pressure may not be sufficient.  
D The ground wire (G) reduces the risk of static  
To ground the pump, remove the ground screw (Z)  
and insert through the eye of the ring terminal at end of  
ground wire (Y). Fasten the ground screw back onto  
the pump and tighten securely. Connect the other end  
of the wire to a true earth ground. To order a ground  
wire and clamp, order Part No. 222011.  
sparking.  
D The thermal relief kit (R) assists in relieving  
pressure in the pump, hose, and dispensing  
valve due to heat expansion.  
D Extension Tubes: Pump models 222103 and  
222104 have extensions tubes. An extension tube  
may be added to the Universal pump for use in  
submerged applications. To install, apply PTFE  
tape to the female threads at the top of the tube.  
Thread the tube tightly into the intake housing of  
the Universal pump. Also, install a bung adapter. To  
order a standard 2-in. bung adapter, order Part No.  
222308.  
Z
D Air and Fluid Hose Kits (F): An 18-in. kit for wall-  
mounted pumps and a 6-ft. kit for drum-mounted  
pumps are available. Use a minimum 1/4-in. ID air  
supply hose between the pump air inlet and the air  
accessories. To order a kit with 1/4-in. air hose,  
1/4-in. swivel elbow, 3/4-in. fluid hose, and 3/4-in.  
swivel elbow, order one of the kits below:  
Y
222118 18-in. (0.4 m) hose kit for wall-mounted  
pumps  
05941B  
222119 6-ft (1.8 m) hose kit for drum-mounted  
pumps  
Fig. 2  
6
307906  
 
Installation  
D Wall Bracket: Use the wall bracket (J) for wall  
D Air Regulator and Gauge: Use the air regulator and  
gauge (C) to control air pressure and pump speed.  
To order a 0 to 200 psi (0 to 1.4 MPa, 0 to 14 bar)  
regulated pressure range (300 psi [2.1 MPa,  
21 bar] maximum), 1/4-in npt(f) air regulator and  
gauge, order Part No. 110147.  
mounting the Universal pump. This wall bracket is  
sized to fit any Graco pump designed to use a 2-in.  
bung adapter. Order Part No. 203987.  
D Runaway Valve: Install a pump runaway valve to  
shut off the air to the pump when the pump acceler-  
ates beyond the pre-adjusted setting. A pump that  
is in a runaway condition can be seriously dam-  
aged.  
D Air Filter: The air filter (B) removes harmful dirt and  
moisture from the compressed air supply. To order  
a 300 psi (2.1 MPa, 21 bar), 1/4-in npt(f) air filter  
(20-micron element), order Part No. 110146.  
CAUTION  
Never allow the pump to run dry of the fluid being  
pumped. A dry pump quickly accelerates to a high  
speed, possibly damaging itself, and it may get  
very hot.  
D Air and Fluid Shutoff Valves: Install air shutoff  
valves (A) and fluid shutoff valves (H) as shown to  
isolate the pump while you are servicing it.  
D Bleed-Type Master Air Valve: Install a bleed-type  
master air valve (E) to relieve air trapped between it  
and the motor when the valve is closed. To order a  
300 psi (2.1 MPa, 21 bar), 1/4-in. npt(f) bleed-type  
master air valve, order Part No. 110223.  
D Quick-Disconnect Coupler and Nipple: The quick-  
disconnect coupler and nipple (not shown) are used  
to quickly disconnect the air supply. Attach the  
coupler (Part No. 208536) to the pump air inlet  
hose, and install the nipple (Part No. 169970) to the  
pump air inlet (P).  
D Suction Kit: The suction kit (L) is for use with the  
wall-mounted Universal pump, and it includes a  
drum tube and hose. To order a suction kit, order  
Part No. 213099.  
D Thermal Relief Kit: Install the thermal relief kit on  
the dispensing valve side of the pump to assist in  
relieving pressure in the pump, hose, and dispens-  
ing valve due to heat expansion. To order a 600 psi  
(4.2 MPa, 41 bar) Thermal Relief Kit, order Part No.  
237601.  
D Air Motor Lubricator: The air motor lubricator (D)  
provides automatic air motor lubrication. To order a  
250 psi (1.7 MPa, 17.4 bar) 1/4-in. npt(f) air motor  
lubricator, order Part No. 110148.  
307906  
7
 
Operation  
To Start the Pump  
Pressure Relief Procedure  
1. Turn the air regulator to the minimum setting.  
2. Direct the outlet hose into a waste container.  
3. Open the bleed-type master air valve.  
WARNING  
PRESSURIZED FLUID HAZARD  
This equipment stays pressurized until  
pressure is manually relieved. To reduce  
the risk of serious injury from moving  
parts, pressurized fluid, accidental spray from the  
valve, or splashing fluid, follow this procedure  
whenever you do any of the following:  
4. Slowly adjust the air regulator until the pump is  
running smoothly and all air has been pumped out  
of the pump and hoses. If the pump contains  
solvent, be sure to pump it all into the waste  
container.  
D Are instructed to relieve pressure  
D Stop dispensing  
D Check, clean, or service any system equipment  
D Install or clean dispensing devices  
5. Use the air regulator to control the pump speed  
and cycle rate. Always use the lowest pressure  
needed to obtain the desired results. This results  
in optimum system efficiency and reduces pump  
wear.  
1. Shut off the air supply to the pump.  
2. Close the bleed-type master air valve (required in  
your system).  
3. Hold a metal part of the dispensing valve firmly to  
a grounded metal waste container, and trigger the  
valve to relieve pressure.  
NOTES:  
D The pump only takes a few strokes to prime. How-  
ever, in a large system, it may take several minutes  
to completely prime the fluid lines.  
If you suspect that the nozzle or hose is completely  
clogged, or that pressure has not been fully relieved  
after you have followed the steps above, do the follow-  
ing: Wrap a rag around the hose end coupling and  
relieve pressure gradually by very slowly partially  
loosening the fitting. Then loosen completely, then  
clear the obstruction.  
D Never allow a pump to run dry of the fluid being  
pumped. A dry pump quickly speeds up and can  
damage itself. If it speeds up, shut off the air supply  
to the motor immediately. Refill the supply con-  
tainer, and prime the pump to eliminate air in the  
fluid line.  
WARNING  
HAZARDOUS VAPORS  
D To prevent air from being sucked into the pump and  
fluid lines if the supply container runs dry, use a  
low-level cutoff valve at the pump intake. To order a  
1 1/2-in. npt(f) thread connection low-level cutoff  
valve, Order Part No. 203688.  
The air motor exhaust coming out of the  
muffler could contain harmful materials,  
such as oil, antifreeze, or some of the  
material being pumped.  
8
307906  
 
Troubleshooting  
Problem  
Cause  
Solution  
Pump does not run.  
There is no fluid demand.  
In a closed-end system the pump runs only when  
there is demand for fluid.  
Air supply is insufficient.  
Check air supply. Increase air pressure or volume.  
Fluid outlet line or intake valve is  
clogged.  
Relieve the pressure. Check and clear obstructions.  
Air motor parts are worn or  
damaged.  
Check the piston o-rings (15a*, 15b*) and exhaust  
plate (15c*) for swelling. Replace if necessary. See  
page 10.  
Check the piston assembly (15). Be sure its screws  
are properly torqued (10 to 14 in-lb [1.3 to 1.6 N-m])  
and that the assembly is hand-tightened onto the  
piston rod.  
Check the springs (8, 17) for wear or damage, and  
replace as needed.  
Pump speeds up or runs  
erratically.  
Material viscosity is too high.  
Reduce viscosity. Reduce pump speed when running  
viscous materials.  
Pump throat packings, piston or  
piston packings, or intake valve is  
worn.  
Relieve the pressure. Check and repair. See pages  
10 and 11.  
Pump slows down or runs Air motor is icing.  
erratically.  
Shut off pump and allow to warm up. Run pump at a  
lower air pressure.  
Pump runs, but output is low on Pump piston and/or intake valve is  
Relieve the pressure. Check and repair. See pages  
10 and 11.  
up or down stroke.  
worn.  
Pump runs, but output is low on Air supply is insufficient.  
both strokes.  
Check air supply. Increase air pressure or volume.  
Fluid outlet line, intake valve, or  
dispense valve is clogged.  
Relieve the pressure. Check and clear obstructions.  
WARNING  
To reduce the risk of serious injury whenever you  
are instructed to relieve pressure, always follow the  
Pressure Relief Procedure on page 8.  
307906  
9
 
Service  
NOTE: Clean and inspect all parts for wear or damage  
NOTE: Old, cured thread sealant on the piston rod  
threads makes it necessary that you use tools to  
remove the air piston assembly from the piston  
rod. Do not use these tools when you screw  
the air piston assembly onto the piston rod.  
when disassembled. Replace parts as needed. Repair  
Kit 247431 is available. For the best results, use all  
the parts in the kit. Parts included in the kit are marked  
with an asterisk in the text, figures, Parts Drawing,  
and Parts List.  
7. Disassemble the air piston assembly (15). See the  
Piston Detail in Fig. 3. Clean all parts, and inspect  
them for wear or damage. If any valve plate  
spacers are damaged, replace all three in order to  
maintain the correct clearance between the valve  
plates and seals.  
Intake Valve  
See the Parts Drawing on page 13.  
1. Relieve the pressure.  
WARNING  
To reduce the risk of serious injury whenever you  
are instructed to relieve pressure, always follow the  
Pressure Relief Procedure on page 8.  
8. Check the spring (8) for wear or damage, and  
replace as needed.  
9. Apply sealant, such as LoctiteR green, to the  
threads of the screws. Assemble the parts as  
shown in the Piston Detail in Fig. 3. Torque the  
screws to 10 to 14 in-lb (1.3 to 1.6 N-m).  
2. Unscrew the valve housing (21). Remove the  
o-ring (22*), ball (23), and retainer (20).  
Displacement Pump  
See Fig. 3, and see the Parts Drawing on page 13.  
3. Inspect the parts for wear or damage. If the ball is  
nicked, replace it. Apply liquid sealant to the male  
threads, and reassemble.  
WARNING  
Do not cycle the pump with any parts disassemb-  
Air Motor  
See Fig. 3.  
led. See the Moving Parts Hazard on page 4.  
1. Relieve the pressure.  
1. Use a strap wrench on the fluid cylinder (24) to  
unscrew it from the motor base (5). Pull down on  
the piston rod (10) until you have access to the  
fluid piston assembly (19).  
WARNING  
To reduce the risk of serious injury whenever you  
are instructed to relieve pressure, always follow the  
Pressure Relief Procedure on page 8.  
2. Stand the fluid piston assembly (19) in a vise, and  
remove the piston rod (10).  
3. Unscrew the fluid piston (19) from the piston  
rod (10), and be careful not to drop the ball (18).  
Remove the piston rod the rest of the way from the  
base.  
2. Remove the air hose and fluid hoses.  
3. Place the air motor base (5) in a vise.  
4. Remove the shaft seal (16*), wiper ring (11*), and  
the gasket (9*) from the top of the motor base (5).  
WARNING  
To reduce the risk of injury from trapped air pres-  
sure when servicing the air motor, always remove  
air cap (2) from air cylinder (4) before removing air  
cylinder from base (5).  
5. Reach inside the opening of the air motor base (5)  
to remove the o-ring (26*). Carefully remove the  
wiper ring (11*) and the seal (12*) from the motor  
base.  
6. Carefully inspect the smooth inner surface of the  
fluid cylinder (24) for scoring or irregular surfaces.  
Such damage causes premature packing wear and  
leaking, so replace the part if needed.  
4. Remove the air cap (2). Gently pry the coils of the  
spring (17) to remove the spring. Check the spring  
for wear or damage, and replace as needed.  
7. Lubricate and install the new shaft seal (16*),  
wiper ring (11*), and gasket (9*), seal (12*), wiper  
ring (11*), and o-ring (26*) into the base.  
5. Use a strap wrench to unscrew the air cylinder (4)  
from the base (5).  
6. Unscrew the air piston assembly (15) from the  
piston rod (10). Use pliers on the air exhaust plate  
(15c*) and a wrench on the piston rod. See the  
Piston Detail in Fig. 3.  
8. Lubricate the new seal (19b*), and install it on the  
fluid piston (19c).  
9. Install washer (19a) onto fluid piston (19c).  
10  
307906  
 
Service  
10. Place the ball (18) on the fluid piston (19c).  
15. Lubricate the outside of the air piston assem-  
bly (15). Install the spring (17) into the cap (2).  
Lubricate the gasket (6*), and install it in the cap.  
Install the cap on the cylinder (4).  
11. Apply thread sealant to the threads of the fluid  
piston (19), screw the fluid piston onto the piston  
rod (10), and torque to 23 ft-lb (31.2 NSm).  
16. Assemble the cylinder (4) onto the base (5). Screw  
the cylinder and base together hand tight.  
12. Install the air motor rod assembly by inserting it up  
through the base from the bottom.  
17. Screw the intake valve housing (21) of the  
assembled intake valve assembly onto the fluid  
cylinder (24).  
13. Install the spring (8) and the washer (7) on top of  
the piston rod (10).  
18. Heavily lubricate the top inside diameter of the  
fluid cylinder (24) and the outside threads. Careful-  
ly guide the fluid piston assembly into the fluid  
cylinder. Push the fluid cylinder up, and screw it  
into the pump base. Use a pipe wrench on the  
knurled part of the intake valve housing (21) to  
tighten the fluid cylinder and the intake valve.  
14. Apply sealant to the threads of the piston rod (10).  
Carefully hand tighten the air piston assembly (15)  
onto the piston rod until it is secure. Do not  
tighten with tools.  
2
15c*  
15d  
17  
6*  
4
15a*  
15e  
15b*  
15f  
15  
7
8
15g Apply sealant to threads of screw,  
and torque to 10 to 14 in-lb  
(1.3 to 1.6 N-m).  
10  
air inlet  
5
13  
Piston Detail  
pliers  
NOTE: Use pliers and  
wrench only for loosening  
the piston assembly from  
the piston rod. Do not use  
them for tightening the  
piston assembly.  
15c*  
15a*  
fluid outlet  
0.032 in.  
(0.8 mm)  
minimum  
24  
21  
15b*  
wrench  
intake valve  
05943B  
Fig. 3  
307906  
11  
 
Parts List  
Model 222051, Series E  
Universal Pump  
Includes items 1 through 27  
Model 222103, Series E  
Model 222104, Series E  
55-Gallon Drum Bung-Mount Pump  
Includes items 1 through 26  
and 28 through 31,  
275-Gallon Tank Bung-Mount Pump  
Includes items 1 through 26,  
28 through 30, and 32  
Ref.  
No.  
Ref.  
No.  
Part No. Description  
Qty.  
Part No. Description  
Qty.  
1
AIR MOTOR  
(includes items 2 through 17)  
CAP, air motor  
LABEL, identification  
CYLINDER, air  
BASE, air motor  
GASKET  
WASHER, valve  
SPRING, compression, piston  
GASKET  
PISTON ROD  
RING, wiper  
SEAL  
SCREW, ground  
KIT, air valve  
(includes items 15a through 15g)  
.O-RING  
16*  
17  
18  
121010  
157630  
100279  
116153  
SEAL, shaft  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
SPRING, compression, cap  
BALL, steel 0.88” (22.2 mm) dia  
WASHER  
CUP, piston  
PISTON, fluid  
2
3
4
5
6*  
7
8
9*  
10  
11*  
12*  
13  
15  
168825  
185218  
185528  
183520  
162989  
157872  
157633  
158109  
191389  
185428  
110247  
116343  
24J679  
19a  
19b* 116152  
19c  
20  
21  
22*  
23  
24  
26*  
28  
30  
196802  
157182  
183009  
156633  
101190  
196803  
156641  
222308  
110127  
191130  
191131  
RETAINER, ball  
HOUSING, intake valve  
O-RING, nitrile rubber  
BALL, steel; 1” (25 mm) dia  
CYLINDER, fluid  
O-RING, buna-N  
BUNG ADAPTER  
SPACER, foot  
TUBE, extension, 55-gal drum  
TUBE, extension, 275-gal tank  
31  
32  
1
1
3
1
1
1
1
1
15a* 108357  
15b* 108358  
15c* 162729  
15d  
15e  
15f  
.O-RING  
.PLATE, air exhaust valve  
PISTON  
SPACER, valve plate  
PLATE, valve  
* Included in Repair Kit 247431  
189210  
181485  
181487  
220884  
15g  
SCREW / GASKET assy  
12  
307906  
 
Parts Drawing  
2
9*  
17  
4
*16  
6
5
11*  
12*  
6*  
4
7
*11  
15c*  
15d  
13  
5
3
15  
15a*  
15e  
7
8
15b*  
15f  
28  
15g  
1
*26  
10  
31, 32  
3
24  
18  
19a  
19b*  
30  
2
19c  
*22  
20  
1
2
3
4
Torque to 10 to 14 in-lb (1.3 to 1.6 N-m).  
23  
Torque to 23 ft--lb (31.2 NSm).  
Torque to 95 to 105 ft-lb (129 to 142 N-m).  
Lips face up.  
21  
05944B  
5
6
7
Lips face down.  
Smaller OD up.  
Smaller OD down.  
307906  
13  
 
Dimensional Drawing  
1/4  
npt(f)  
15.7 in.  
(400 mm)  
grounding screw  
3/4 npt(f)  
7.4 in.  
(187 mm)  
36.6 in.  
(929 mm)  
Model 222103  
1 1/2 npt(f)  
46.6 in.  
(1183 mm)  
Model 222104  
extension tube  
stand-off  
05940B  
Technical Data  
Maximum working pressure . . . . . . . . . . . . . . . . . 180 psi  
(1.2 MPa, 12.4 bar)  
Piston rod diameter . . . . . . . . . . . . . 1.375 in. (34.9 mm)  
Stroke length . . . . . . . . . . . . . . . . . . . . . . 4 in. (101 mm)  
Wetted parts . . . . . carbon steel, aluminum, urethane,  
UHMWPE  
Approximate weight  
Fluid pressure ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1  
Air pressure range . . . . . . . . . . . . . . . . . . . . 40 to 180 psi  
(0.28 to 1.2 MPa, 2.8 to 12.4 bar)  
Model 222051 . . . . . . . . . . . . . . . . . . . . 8 lb (3.6 kg)  
Model 222103 . . . . . . . . . . . . . . . . . . . 13 lb (5.9 kg)  
Model 222104 . . . . . . . . . . . . . . . . . . . 14 lb (6.4 kg)  
Air consumption . . . . . . . . . . . . . Approximately 1.5 cfm  
(0.042 m3/min)  
Maximum temperature . . . . . . . . . . . . . . . 180_F (82_C)  
at 1 gpm (3.8 lpm) at 100 psi  
(0.7 MPa, 7 bar) air pressure  
*
Sound measurements were taken at 100 psi air  
(0.7 MPa, 7 bar) inlet pressure at 40 cycles per  
minute per ISO Standard 3744.  
Sound data*  
Sound pressure level . . . . . . . . . . . . . . . . 74.9 dB(A)  
Sound power level . . . . . . . . . . . . . . . . . . . 83.5 dB(A)  
LoctiteR is a registered trademark of Loctite  
Effective piston area . . . . . . . . 1.48 sq in. (9.55 sq cm)  
Corporation.  
14  
307906  
 
Performance Curves  
Fluid  
Outlet Pressure,  
psi  
Air  
KEY black curves=fluid outlet pressure  
Consumption  
scfm  
gray curves=air consumption  
(MPa, bar)  
(m#/min)  
150  
(1.0, 10.4)  
D
125  
(0.85, 8.5)  
10  
(0.280)  
A 40 psi (0.28 MPa, 2.8 bar) air pressure  
B 70 psi (0.48 MPa, 4.8 bar) air pressure  
C 100 psi (0.7 MPa, 7 bar) air pressure  
D 150 psi (1.0 MPa, 10.4 bar) air pressure  
100  
(0.7, 7)  
8
(0.224)  
C
75  
(0.51, 5.1)  
6
(0.168)  
D
B
4
50  
(0.34, 3.4)  
(0.112)  
C
B
2
25  
(0.17, 1.7)  
A
(0.056)  
A
0
0
1
(3.8)  
2
(7.6)  
3
4
5
(11.4)  
(15.1)  
(18.9)  
FLUID FLOW----gpm (lpm)  
Test Fluid: No. 10 weight oil at 75_ F (23.9_ C)  
To find fluid outlet pressure at a specific fluid flow  
and operating air pressure:  
To find pump air consumption at a specific fluid  
flow and air pressure:  
1. Locate desired fluid flow along bottom of chart.  
1. Locate desired flow along bottom of chart.  
2. Follow vertical line up to intersection with  
selected fluid outlet pressure curve (black).  
2. Read vertical line up to intersection with  
selected air consumption curve (gray).  
3. Follow left to scale to read fluid outlet pressure.  
2. Follow right to scale to read air consumption.  
307906  
15  
 
Graco Standard Warranty  
Graco warrants all equipment manufactured by Graco and bearing its nameto befree fromdefects inmaterial andworkmanship onthe  
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,  
Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be  
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by  
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-  
stitution of non--Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of  
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,  
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for  
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The  
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect  
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and  
transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT  
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other  
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any  
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the  
date of sale.  
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection  
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured  
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide  
purchaser with reasonable assistance in making any claim for breach of these warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment  
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,  
breach of warranty, the negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings  
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-  
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires  
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers  
to identify the distributor closest to you:  
1--800--533--9655 Toll Free  
612--623--6928  
612--378--3590 Fax  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
This manual contains English. MM 307906  
For patent information: www.graco.com/patents  
Graco Headquarters: Minneapolis  
International Offices: Belgium, Korea, China, Japan  
02/1989, Revised February 2014  
16  
307906  
 

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