Billy Goat Blower QB553HC User Manual

1
Thank You for Selecting  
The Powerful QUIET BLOW® BLOWER  
Operator Owner's Manual  
For Model:  
QB553HC  
3
2
OPTIONAL ACCESSORIES  
Specifications  
QB553HC  
CASTER KIT  
For use on hard surfaces.  
P/N 430291  
ENGINE: HP  
ENGINE:TYPE  
5.0 HP (3.73 kW)  
HONDA OHC  
2.1 qt. (2.0 L)  
0.63 qt. (0.6 L)  
98# (44.5 kg)  
15# (52.3 kg)  
25# (11.5 kg)  
ENGINE: FUEL CAP.  
ENGINE: OIL CAP.  
WEIGHT: UNIT  
WEIGHT: SHIPPING  
ENGINE WEIGHT:  
UNIT SIZE:  
OVERALL LENGTH: 51.75"(1.31m) OVERALL WIDTH 28.5" (0.72m)  
OVERALL HEIGHT: 39" (0.99m)  
Page 1 of 8  
Part No. 430262  
Form No. F020399B  
 
9
GENERAL SAFETY  
For your safety and the safety of others, these directions should be followed:  
Do not operate this machine without first reading  
owner's manual and engine manufacturer's manual.  
Use of Ear Protection is recommended while  
operating this machine.  
·DO NOT direct exhaust outlet toward any bystanders.  
·DO NOT operate this equipment without first inspecting  
work area.  
·DO NOT operate this equipment during excessive vibration.  
·DO NOT start engine without housing front plate attached.  
·DO NOT operate this machine on slopes greater than 20%.  
·DO NOT blow any hot or burning debris, or any toxic or  
explosive material.  
Use of Eye and breathing protection is recom-  
mended when using this machine, especially in  
dry and dusty conditions.  
·DO NOT place hands or feet inside air intake opening, near  
exhaust outlet or near any moving parts.  
·DO NOT start engine without deflector attached to exhaust  
outlet.  
·DO NOT allow children to operate this equipment.  
10  
ASSEMBLY  
Read all safety and operating instruc-  
tions before assembling or starting this  
unit.  
1. Install upper handle (Item 28), to preassembled lower handle (item 29),  
using two screws (Item 17), and two lock nuts, (Item 32). Hand tighten only.  
2. Install front of handle brace (Item 30), to blower housing using one screw  
(Item 17), one washer (Item 58) and one lock nut (item 32). Install rear of  
handle brace (item 30) to upper handle using two screws (item 17), two  
washers (item 58), and two lock nuts (item 32).  
PUT OIL IN ENGINE BEFORE STARTING  
3. Securely tighten all hardware listed above in steps 1 thru 2.  
4.Connect spark plug wire.  
Your Billy Goat is shipped from the factory in one carton,  
completely assembled except for the upper handle, and handle  
brace.  
11  
PACKING CHECKLIST  
These items should be included in your carton.  
If any of these parts are missing, contact your  
dealer.  
Boxing Checklist  
Check  
Handle Brace  
400951  
Check  
Handle Upper  
Assembly  
430235  
Check  
Parts Bag &  
Parts Bag  
Literature Assy  
& Litera-  
430261  
ture Assy  
Check  
Honda 5.0HP OHC  
English P/N 31ZL8600  
Denotes parts found in  
Parts Bag Assembly  
(shown on page 4).  
Page 3 of 8  
 
Part No. 430262  
Form No. F020399B  
13  
Throttle Control  
CONTROLS  
12  
PARTS BAG & LITERATURE ASSY P/N 430261  
Literature Checklist  
PARTS BAG ASSEMBLY CHECKLIST P/N 430234  
Start  
position  
Screw Cap  
5/16-18 x 1 3/4  
8041031 Qty. 5  
Check  
Owner's  
Manual  
430262  
17  
Check  
Washer 5/16  
FLAT CUT  
8171003 Qty. 3  
Literature  
Parts Bag  
430263  
58  
32  
Stop  
position  
STOP  
Check  
Warranty  
Card  
400972  
Nut Lock 5/16-18  
8160002 Qty. 5  
Choke Lever  
EU Declaration  
of Conformity  
& EU Distribu-  
tor List  
Check  
430264  
14  
ENGINE LABELS  
INSTRUCTION LABELS  
15  
These labels should be included on your Blower. If any  
of these labels are damaged, replace them before  
putting this equipment into operation. Item and part  
numbers are given to help in ordering replacement  
labels.  
WARNING  
EXPLOSIVE FUEL  
DAANNGGEERR  
STOP ENGINE AND ALLOW TO  
COOL BEFORE REFUELING.  
KEEP HANDS and FEETT AWWAY  
Label Do Not Fill While  
Engine Is Hot  
Item 11 Part No.400268  
Label Danger Keep  
Hands and Feet Away  
Item 41 Part No.400424  
Label Read Owner's Manual  
Item No. 59 Part No. 890301  
DANGER  
OIL ALERT  
Label Ear Eye Breathing  
Label Danger Flying Material  
Item No. 63 Part No. 890254  
WHEN OIL LEVEL LOW,  
ENGINE STOPS IMMEDIATELY.  
Item No. 44 Part No. 810736  
Page 4 of 8  
 
Part No. 430262  
Form No. F020399B  
16  
OPERATION  
INTENDED USE: This machine is designed for cleaning  
outdoor surfaces, where the debris can be effectively  
blown into a consolidated area for convenient pickup and  
removal.  
Do not operate if excessive vibration occurs. If excessive  
vibration occurs, shut engine off immediately and check  
for damaged or worn impeller, loose impeller bolt, loose  
impeller key, loose engine or lodged foreign objects.  
Note: See parts list for proper impeller and engine  
mounting bolt torque specifications.  
(See trouble shooting section on page 8).  
Like all mechanical tools, reasonable care must  
be used when operating machine.  
Inspect machine work area and machine before operat-  
ing. Make sure that all operators of this equipment are  
trained in general machine use and safety.  
Front Discharge  
PUT OIL IN ENGINE BEFORE STARTING  
16.1  
STARTING  
ENGINE: See engine manufacturers instructions  
for type and amount of oil and gasoline used.  
Engine must be level when checking and filling oil and  
gasoline.  
ENGINE SPEED: The throttle control is located on the face  
of the engine. Under normal conditions, operate at minimum  
throttle to accomplish your current cleaning task.  
STOP SWITCH: There is not a stop switch on the QB553HC  
models. The engine can be stopped by moving the throttle  
to the SLOW position.  
Side Discharge  
CHOKE: Operated with choke lever on the face of the  
engine.  
16.4  
HANDLING & TRANSPORTING:  
THROTTLE: Move throttle control to fast position. Pull  
Using two people to lift machine is recommended. Lift holding the  
handle and handle brace. Secure in place during transport.  
starting rope to start engine.  
IF YOUR UNIT FAILS TO START:  
16.5  
STORAGE  
See Troubleshooting on page 8.  
Never store engine indoors or in enclosed poorly venti-  
lated areas with fuel in tank, where fuel fumes may reach an  
open flame, spark or pilot light, as on a furnace, water heater,  
clothes dryer or other gas appliance.  
If engine is to be unused for 30 days or more, prepare as  
follows:  
16.2  
BLOWING OPERATION  
Remove all gasoline from carburetor and fuel tank to  
prevent gum deposits from forming on these parts and  
causing possible malfunction of engine. Drain fuel outdoors,  
into an approved container, away from open flame. Be sure  
engine is cool. Do not smoke. Run engine until fuel tank is  
empty and engine runs out of gasoline.  
Adjust diverter rod to side discharge for normal blowing or to  
forward discharge for blowing along walls, fences or hard-to-  
reach areas (see right).  
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing  
the formation of fuel gum deposits during storage. Add stabilizer to gasoline in  
fuel tank or storage container. Always follow mix ratio found on stabilizer  
container. Run engine at least 10 min. after adding stabilizer to allow it to reach  
the carburetor.  
Page 5 of 8  
 
Part No. 430262  
Form No. F020399B  
18  
PARTS DRAWING  
QB553HC  
R
Page 6 of 8  
 
Part No. 430262  
Form No. F020399B  
PARTS  
LIST  
QB553HC  
PART NO QTY  
19  
ITEM  
DESCRIPTION  
1
2
3
4
5
6
ENGINE - 5.0 HP OHC HONDA GC160  
WASHER VIBRATION  
430272  
430210  
1
8
PLATE FRONT W.A. & GRILL  
IMPELLER ASSY  
KEY SQUARE 1/4 X 2 1/4  
KEY SQUARE 3/16 x 1 3/4  
DOOR DIVERTER ASSEMBLY(INCLUDES ITM 55)  
AXLE  
430183  
430276  
-
9201084  
430212  
430181  
430298  
1
1
-
1
1
1
1
Notes standard  
hardware that may be  
purchased locally.  
*
7
8
9
WASHER LOCK 5/16 TWISTED TOOTH)  
10 SCREWCAP 5/16-24 x 1" GR. 5 (TORQUE 45 FT LBS)(61 Nm)  
11 LABEL DO NOT FILL WHEN ENGINE IS HOT  
12 SHEET METAL SCREW 1/4 x 3/4 DRILL POINT  
13 SCREW CAP 5/16 - 24 X 1.25 GRD 8 (TORQUE 50 FT-LB / 68 Nm)  
14 SCREW CAP 5/16-18 x 1½  
15 WASHER LOCK TWIST TOOTH 5/16  
16 NUT LOCK 3/8 -16  
17 SCREW CAP 5/16-18 x 1¾  
400164  
400268  
430208  
400389  
*8041030  
800177  
*8160003  
*8041031  
400302  
2
1
9
1
4
2
1
5
1
2
18 SPACER WHEEL  
19 WASHER 1/2 SAE  
8172011  
20  
21  
22 SCREWCAP 1/4-20 x 1 3/4  
23 WHEEL FRONT 8"  
8041009  
900816  
1
1
24 SCREW CAP, (FRONT AXLE) 3/8-16 x 3"  
25 SCREW CAP 5/16-18 x 3/4  
26 WHEEL, REAR  
*8041058  
*8041026  
400295  
1
1
2
27 BRACKET (FRONT WHEEL)  
430192  
1
28 HANDLE UPPER ASSY (incl. items 14(2), 46, 58(2))  
430235  
1
29 HANDLE LOWER  
400950  
1
30 HANDLE- BRACE  
400951  
1
31 SCREW CAP 5/16 -18 x 1¾ (TORQUE 50 in.lbs.)  
32 NUT LOCK , 5/16-18 HEX  
33 NUT LOCK 5/16-18 THIN HT  
*8041031  
*8160002  
*8161041  
4
17  
1
34  
35  
36 PARTS BAG ASSY [INCL ITEMS 32(5), 58 (3), 17(5)]  
37  
38 RING RETAINING 3/4  
430234  
850230  
1
2
39  
40 DEFLECTOR  
41 LABEL DANGER HANDS & FEET  
42 BOLT CARRIAGE 5/16 -18 x 1-3/4  
43 WASHER - FLAT 3/4 S.A.E. (3/16 X 1- 1/2 X 1/8)  
430228  
400424  
*8024043  
*8172015  
810736  
1
1
1
2
1
44 LABEL DANGER FLYING MATERIAL  
45  
46 GRIP  
47 KNOB  
48 MUFFLER GUARD  
400570  
890108  
-
2
1
-
49 WASHER 3/8 S.A.E.  
*8172009  
1
50  
51  
52  
53  
54 WASHER EXTENSION  
55 KNOB DIVERTER  
810652  
430198  
8
1
56 FRAME ASSY (INCLUDES 41, 44, 63 )  
430292  
1
57 SCREW CAP 5/16 - 18 X 1"  
58 WASHER FLAT CUT 5/16 ( 3/8 ID x 7/8 OD x1/16 )  
59 LABEL READ OWNER'S MANUAL  
*8041028  
*8171003  
890301  
1
11  
1
60  
61  
62  
63 LABEL EAR EYE BREATHING  
64 NUT 5/16-18  
890254  
*8143002  
1
1
Part No. 430262  
Form No. F020399B  
Page 7 of 8  
 
17  
MAINTENANCE  
17.2  
IMPELLER REMOVAL  
Use only a qualified mechanic for  
any adjustments, disassembly or  
any kind of repair .  
1. Wait for engine to cool and disconnect spark plug.  
2. Remove front wheel (item 23),and front wheel bracket  
(item 27).  
WARNING: TO AVOID PERSONAL INJURY, ALWAYS  
TURN MACHINE OFF, MAKE SURE ALL MOVING  
PARTS COME TO A COMPLETE STOP.  
3. Remove housing front plate (item 4), by removing nine  
(9) screws (item 12), around outside of front plate.  
4. Remove impeller bolt and lock washer.  
NOTE: DO NOT PULL OR PRY ON IMPELLER BLADES.  
5. Pull on center hub backplate area only of impeller. If  
impeller slides off freely, proceed to (step 8).  
DISCONNECT SPARK PLUGWIRE  
BEFORE SERVICING UNIT.  
6. Place two crowbars between center hub backplate area  
of impeller and housing on opposite sides. Carefully pry  
impeller away from engine until it loosens. Using a penetrat-  
ing oil can help loosen a stuck impeller.  
ENGINE: See engine manufacturer  
operator's instructions.  
7. If the impeller does not loosen, obtain a 1(25.4mm)  
longer bolt of the same diameter and thread type as the  
impeller bolt. Thread longer bolt by hand into the crankshaft  
until bolt bottoms. Using a suitable gear or wheel puller  
against the bolt head and the impeller back-plate (near the  
blades), remove impeller from shaft.  
8. Reinstall new impeller in reverse order of removal.  
9. Tighten impeller bolt. Torque impeller bolt (see parts list  
on page 7 for proper impeller bolt torque specifications).  
RECONNECT SPARK PLUGWIRE AND  
GUARDS BEFORE STARTING ENGINE.  
17.1  
Follow these hourly maintenance intervals.  
Maintenance Schedule  
Every 50  
hrs.  
Every  
Use  
Every 25  
hrs.  
Every 5 hrs.  
(Daily)  
Maintenance Operation  
Engine (See Engine Manual)  
Check for excessive vibration  
Inspect for loose parts  
TIRE AIR PRESSURE: Check at regular intervals and  
maintain.  
Rear Tires only - 30 Psi. (21 kPa).  
Inspect for worn or damaged parts  
Lubricate wheels  
Check Engine mounting bolt torque  
(Torque to 60 in-lbs.)  
20  
Before Requesting Service Review These Suggestions  
TROUBLESHOOTING  
Problem  
Possible Cause  
Solution  
Poor air performance  
Air intake or exhaust clogged.  
Clear clog.  
Loose or out of balance impeller or loose engine.  
Abnormal vibration.  
Engine will not start.  
Check impeller and replace if required. Check engine mounting  
bolts.  
Check throttle, choke position and gasoline. Connect spark plug wire.  
Throttle in off position. Engine not in full choke position. Bad or  
old gasoline. Spark Plug wire disconnected. Dirty air cleaner.  
Clean or replace air cleaner. Or contact a qualified service person.  
Contact an engine servicing dealer for engine problems.  
Engine problem.  
Engine is locked, will not  
pull over.  
WARRANTY PROCEDURE  
Engine Service and Warranty  
22.1  
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.  
The WARRANTY terms are stated on the lower part which remains with the  
user. Whenever a Billy Goat Machine is faulty due to a defect in material  
and / or workmanship, the owner should make a warranty claim as follows:  
22  
Contact your nearest engine manufacturer's  
authorized servicing dealer.  
Record your machine model, serial number  
and date-of-purchase and where purchased  
Serial Plate  
21  
The Machine should be taken to the dealer from whom it was  
purchased or to an authorized Billy Goat dealer.  
1803 S. Jefferson  
P.O. Box 308  
Lee's Summit,  
The owner should present the remaining half of the Warranty  
Registration Card, or, if this is not available, the invoice or receipt.  
MO 64063 / USA  
Tel (816) 524-9666  
R
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,  
who will send it with the faulty part to Billy Goat headquarters.  
Fax (816) 524-6983  
88  
Model  
Serial No.  
The Quality / Service department at Billy Goat headquarters will study  
the claim and parts and will notify their conclusions.  
The decision by the Quality / Service department at Billy Goat  
headquarters to approve or reject a Warranty claim is final and  
binding.  
Unit(Weight)  
lbs.  
Engine Power  
kW  
95  
kg  
rpm  
min-1  
Note: To process a Warranty Claim, it is necessary to quote the Model  
& Serial number who are printed on the Billy Goat Serial Plate.  
Operator  
BILLY GOAT INDUSTRIES INC.  
P.O. BOX 308 (1803 S JEFFERSON LEE'S SUMMIT, MO. 64063 / USA  
Purchase  
Date  
Purchased  
from  
Page 8 of 8  
Part No. 430262  
Page 8 of 8  
Form No. F020399B  
 

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