Blanco BCGC74 BCGC52 User Manual

USE, INSTALLATION AND MAINTENANCE  
INSTRUCTIONS FOR BUILT-IN HOT PLATES  
Dear Customer  
Thank you for purchasing a Blanco Cooktop.  
Before we continue telling you about this cooktop, we cordially invite you to become part of the Blanco family by  
subscribing to ongoing information and invitations. Please visit our website where you can subscribe and request  
fill in the subscription details.  
You will find that the clean lines and modern look of your Blanco Cooktop blends perfectly with your kitchen décor.  
It is easy to use and performs to a high standard.  
Blanco also makes a range of products that will enhance your kitchen such as ovens, rangehoods, dishwashers,  
microwaves, sinks and taps.  
There are models to complement your new Blanco Cooktop.  
Of course we make every effort to ensure that our products meet all your requirements, and our Customer  
Relations department is at your disposal, to answer your questions and to listen to all your suggestions (see back  
cover of manual).  
Please complete the warranty section of this manual and keep your receipt as proof of purchase. Retain all  
documents relating to the purchase of this products.  
Blanco is committed to providing increasingly efficient products that are easy to use, respect the environment and  
are attractive and reliable.  
BLANCO  
MODELS: BCGC74 - BCGC52  
CRYSTAL GLASS COOKTOP  
MOD.: .......................  
We ask that you carefully read the instructions within this booklet to enable you to abtain quality results from the outset.  
The appliance must be installed only by an authorised person in compliance with the instructions provided. The manufacturer  
declines all responsability for improper installation which may harm persons and animals and damage property.  
The appliance must be used for the purpose for which it was expressly designed. Any other use (eg heating rooms) is considered to  
be improper and consequently dangerous. The manufacturer declines all responsability for damage resulting from improper and  
irresponsible use.  
The manufacturer shall not be held responsible for any inaccuracies in this handbook due to printing or transcription errors. The  
designs in the figures are purely indicative.  
The manufacturer also reserves the right to make any modifications to the products as may be considered necessary, useful or in  
the interests of the user, without jeopardizing the main functional and safety features on the products themselves.  
If your cooktop requires service, please contact your local customer service centre or your nearest Blanco agent listed at the back of  
this booklet.  
COD. 01019GG - 18.07.2006  
USE  
HOW TO USE THE BURNERS  
In order to achieve maximum efficiency with the least  
possible gas consumption:  
- Use adequate pans for each burner (consult the  
following table and fig. 2).  
- When the pan comes to the boil, set the knob to the  
reduced rate position (small flame fig. 1).  
- Always place a lid on the pans.  
1) BURNERS  
A diagram is screen-printed above each knob on the  
front panel. This diagram indicates to which burner  
the knob in question corresponds. After having  
opened the gas mains or gas bottle tap, light the  
burners as described below:  
- Manual ignition  
Push and turn the knob corresponding to the  
required burner in an anticlockwise direction until it  
reaches the full on position (large flame fig. 1), then  
place a lighted match near the burner.  
Burners  
Power ratings  
Pan Ø in cm  
Natural  
U-LPG  
Ultra rapid  
Semirapid  
Auxiliary  
11.9 MJ 11.9 MJ  
22 ÷ 28  
16 ÷ 18  
10 ÷ 14  
- Electrical ignition  
6.3 MJ  
3.6 MJ  
6.3 MJ  
3.6 MJ  
Push and turn the knob corresponding to the  
required burner in an anticlockwise direction until it  
reaches the full on position (large flame fig. 1), then  
depress and release the ignition button.  
WARNINGS:  
- Burners with flame failure device may only be  
ignited when the relative knob has been set to  
the Full on position (large flame fig. 1).  
- Matches can be used to ignite the burners in a  
blackout.  
- Never leave the appliance unattended when the  
burners are being used. Make sure there are no  
children in the near vicinity. Particularly make  
sure that the pan handles are correctly  
positioned and keep a check on foods requiring  
oil and grease to cook since these products can  
easily catch fire.  
- Automatic electrical ignition  
Push and turn the knob corresponding to the  
required burner in an anticlockwise direction until it  
reaches the full on position (large flame fig. 1), then  
depress the knob.  
- Lighting burners equipped with flame failure  
device  
The knobs of burners equipped with flame failure  
device must be turned in an anticlockwise direction  
until they reach the full on position (large flame  
fig. 1) and come to a stop. Now depress the knob in  
question and repeat the previously indicated  
operations.  
- Do not spray aerosols in the vicinity of this  
appliance while it is in operation.  
Keep the knob depressed for about 10 seconds  
once the burner has ignited.  
- This appliance is not to be installed in marine  
craft. Where this appliance is installed in a  
caravan, it shall not be used as a space heater.  
- Do not store or use flammable liquids or items in  
the vicinity of the hotplate.  
Note: you are advised not to try and light a burner if  
the flame divider (Burner Cap) is not correctly placed.  
In the event of burner flames being accidentally  
extinguished, turn off the burner control and do not  
attempt to re-ignite the burner for at least 1 minute.  
FIG. 1  
FIG. 2  
3
USE  
Notes:  
Use of a gas cooking appliance produces heat and moisture in the room in which it is installed. The  
room must therefore be well ventilated by keeping the natural air vents clear (fig. 3) and by activating  
the mechanical aeration device (rangehood or electric fan fig. 4 and fig. 5).  
Intensive and lengthy use of the appliance may require additional ventilation. This can be achieved by  
opening a window or by increasing the power of the mechanical exhausting system if installed.  
Star Trivet: use star trivet whenever using a small pot.  
Abnormal Operation:  
Any of the following are considered to be abnormal operation and may require servicing:  
- Yellow tipping of the hob burner flame.  
- Sooting up of cooking utensils.  
- Burners not igniting properly.  
- Burners failing to remain alight.  
- Burners extinguished by cupboard doors.  
- Gas valves which are difficult to turn.  
In case the appliance fails to operate correctly, contact the authorised service provider in your area.  
Do not place anything, eg. flame tamer, asbestos  
Symbol 1  
Symbol 2  
Symbol 3  
mat, between pan and pan support as serious  
damage to the appliance my result.  
Do not remove the pan support and enclose the  
burner with a wok stand as this will concentrate and  
deflect heat onto the hotplate.  
Do not use large pots or heavy weights which can  
bend the pan support or deflect flame onto the  
hotplate.  
(*) Air inlet - minimum section 100 cm2  
FIG. 3  
FIG. 4  
FIG. 5  
4
CLEANING  
IMPORTANT:  
established by the rounded corners, which  
should be set towards the side edge of the hot  
plate.  
- Do not force the taps if they are difficult to open  
or close. Contact the technical assistance  
service for repairs.  
Always disconnect the appliance from the gas  
and electricity mains before carrying out any  
cleaning operation.  
2) HOT PLATE  
Periodically wash the hot plate, the cast iron pan  
support, the enamelled burner caps “C” and the  
burner heads “M” (see fig. 6) with lukewarm soapy  
water. Following this, all parts should be thoroughly  
rinsed and dried. Never wash them while they are  
still warm and never use abrasive powders. Do not  
allow vinegar, coffee, milk, salted water, lemon or  
tomato juice from remaining in contact with the  
enamelled surfaces for long periods of time.  
- Do not use steam jets for cleaning the cooktop.  
PREVENTATIVE MAINTENANCE  
This cooktop should not require ongoing  
maintenance provided you ensure:  
- All spillages are cleaned up as soon as they occur.  
- Burners are kept clean.  
- Burner ports are free of debris, food any anything  
else that may cause an obstruction.  
- Electrode and thermocouples are kept clean.  
- Burners are re-assembled correctly.  
- Do not get water in the area where the injectors are  
located.  
WARNINGS:  
Comply with the following instructions, before  
remounting the parts:  
- Check that burner head slots “M” (fig. 6) have  
not become clogged by foreign bodies.  
- Check that enamelled burner cap “C” (fig. 6)  
have correctly positioned on the burner head. It  
must be steady.  
- The exact position of the pan support is  
FIG. 6  
5
INSTALLATION  
mm above the construction above the top of the  
TECHNICAL INFORMATION FOR THE  
INSTALLER  
burner and no construction shall be within 450 mm  
above the top of the burner. A minimum depth of 60  
mm from the top of the work surface must be  
provided for this appliance.  
This appliance shall be installed only by authorised  
personnel and in accordance with the manufacturer’s  
installation instructions, local gas fitting regulations,  
municipal building codes, water supply regulations,  
electrical wiring regulations, AS 5601/AG 601 – Gas  
Installations and any other statutory regulations.  
4) FIXING THE HOT PLATE  
The hot plate has a special seal which prevents  
liquid from infiltrating into the cabinet. Strictly comply  
with the following instructions in order to correctly  
apply this seal:  
3) INSTALLING THE HOT PLATE  
Check that the appliance is in a good condition after  
having removed the outer packaging and internal  
wrappings from around the various loose parts. In  
case of doubt, do not use the appliance and contact  
qualified personnel.  
Never leave the packaging materials (cardboard,  
bags, polystyrene foam, nails, etc.) within  
children’s reach since they could become  
potential sources of danger.  
The measurements of the opening made in the top  
of the modular cabinet and into which the hot plate  
will be installed are indicated in fig. 7.  
Always comply with the measurements given for  
the hole into wich the appliance will be recessed  
(see fig. 7).  
- Take off all the movable parts of the hob.  
- Cut the seal in 4 parts of the necessary length to  
positioning it on the 4 edges of the crystal.  
- Overturn the hot plate and correctly position seal  
“E” (fig. 8) under the edge of the hob itself, so that  
the outer side of the seal perfectly matches the  
outer perimetral edge of the hob. The ends of the  
strips must fit together without overlapping.  
- Evenly and securely fix the seal to the hob,  
pressing it in place with the fingers.  
- Remove the strip of protective paper from the seal.  
Fit the hot plate into the hole in the cabinet and lock  
it in place with the relative fixing screws “F” of the  
fixing hooks “G” (see fig. 9).  
Any adjoining wall surface situated within 200 mm  
from the edge of any hob burner must be a suitable  
non-combustible material for a height of 150 mm for  
the entire length of the hob. Any combustible  
construction above the hotplate must be at least 600  
COMPLY WITH THE DIMENSIONS  
Overall Dimensions: 680 x 500 mm  
A
B
2B  
4B  
480  
328  
645  
470  
FIG. 7  
FIG. 8  
FIG. 9  
6
INSTALLATION  
Natural Gas  
5) LOCATION AND VENTILATION  
Natural Gas installations require the connection of a gas  
regulator at the appliance. This regulator is supplied with  
the appliance on purchase.  
Assemble the regulator (noting the gas flow direction) and  
transition pieces (supplied with the appliance), in  
accordance with figure 10.  
The transition piece on the supply side of the regulator  
must be provided by the installer.  
The appliance is factory set for Natural Gas. The test point  
pressure should be adjusted to 1.00 kPa with the wok  
burner operating at maximum.  
Ventilation must be in accordance with  
AS5601/AG 601 – Gas Installations.  
In general, the appliance should have adequate ventilation for  
complete combustion of gas, proper flueing and to maintain  
temperature of immediate surroundings within safe limits.  
The wall and bench surfaces must be capable of sustaining  
temperatures of 75°C.  
All laminates, fixing adhesive and surfacing materials should  
be certified suitable for this temperature.  
6) GAS CONNECTION  
This gas connection is male 1/2” BSP and is situated at the  
rear of the appliance, 415 mm from the right hand side and  
55 mm from the rear of the cooktop.  
Liquified Petroleum Gas  
In a Universal LPG installation the gas regulation is made  
at the gas cylinder and regulation at the appliance is not  
required. The supply pressure should be 2.75 kPa. To  
connect supply to the appliance use transition pieces as  
shown in figure 11. These pieces are supplied with the  
appliance on purchase.  
A. The hotplate can be connected with rigid pipe as specified  
in AS5601 table 3.1.  
B. If installing with a hose assembly, install with a hose  
assembly that complies with AS/NZS 1869 (AGA  
Approved), 10mm ID, class B or D, no more than 1.2m long  
and in accordance with AS5601. Ensure that the hose does  
not contact the hot surfaces of the hotplate, oven,  
dishwasher or any other appliance that may be installed  
underneath or next to the hotplate. The hose should not be  
subjected to abrasion, kinking or permanent deformation and  
should be able to be inspected along its entire length with the  
cooktop in the installed position.  
WARNING:  
THE BURNER FLAME MUST BE ADJUSTED BY THE  
INSTALLER.  
FAULTY INSTALLATION WILL NOT BE COVERED  
UNDER WARRANTY.  
Unions compatible with the hose fittings must be used and  
all connections tested for gas leaks.  
The gas supply connection for the hose assembly must be  
accessible.  
FIG. 11  
FIG. 10  
7
INSTALLATION  
a) Data Label  
7) ELECTRICAL CONNECTION  
The Data Label is located on the underside of the  
hotplate. A duplicate Data Label is supplied to adhere  
in an accessible area next to the hotplate. This  
hotplate is suitable for Natural Gas and Universal  
LPG; ensure that the available gas supply matches  
the Data Label.  
The appliance is supplied with a 1800 mm long  
flexible supply lead.  
The point of attachment for this lead is located at  
the rear and on the underside of the appliance  
380 mm from the right hand side.  
The voltage and power consumption are detailed on  
the underside of the appliance. Ensure that the  
appliance is correctly rated to the supply.  
Connect appliance by way of a switched power  
point.  
b) Before Leaving  
Check that there are no gas leaks, but do not use a  
naked flame to detect gas leaks. Ignite all burners to  
ensure correct operation of gas valves, burners,  
ignition and if fitted, flame failure valves. Turn gas  
taps to low flame position and observe stability of the  
flame. When satisfied with the hotplate, please  
instruct the user on the correct method of operation.  
In case the appliance falls to operate correctly after  
all checks have been carried out, refer to the  
authorised service provider in your area.  
THE APPLIANCE MUST BE EARTHED  
Ensure that this power point is properly earthed.  
Look at the connection wiring diagrams  
(fig. 12 or 12/A).  
FIG. 12  
FIG. 12/A  
8
ADJUSTMENTS  
Always disconnect the appliance from the  
- Insert a small screwdriver “D” into hole “C” (fig. 13)  
and turn the throttle screw to the right or left until the  
burner flame has been adequately regulated to the  
“Reduced rate” position.  
Check that the flame does not go out when the knob  
is sharply switched from the “Full on” to the “Reduced  
rate” position.  
electricity main before making any adjustments.  
All seals must be replaced by the technician at  
the end of any adjustments or regulations.  
Our burners do not require primary air  
adjustment.  
8) TAPS  
Our taps are suitable for all gas, they are male conical  
type.  
It is understood that only burners operating with  
Natural gas should be subjected to the above  
mentioned adjustments. The screw must be fully  
locked when the burners operate with Liquid gas.  
“Reduced rate” adjustment  
- Switch on the burner and turn the relative knob to  
the “Reduced rate” position (small flame fig. 1).  
- Remove knob “M” (fig. 13) of the tap, which is simply  
pressed on to its rod.  
FIG. 13  
9
CONVERSIONS  
9) U-LPG TO NATURAL GAS  
CONVERSION PROCEDURE  
10) NATURAL GAS TO UNIVERSAL  
LPG CONVERSION PROCEDURE  
Appliance models: Gas crystal glass hotplate  
models:  
Appliance models: Gas crystal glass hotplate  
models:  
BCGC74 4 Burners  
BCGC52 2 Burners  
BCGC74 4 Burners  
BCGC52 2 Burners  
1. Remove each burner cap and burner skirt.  
2. Remove the U-LPG main injector with a  
7 mm/VF tube spanner and replace with the  
appropriate size Natural Gas main injector for each  
burner. The following injector sizes are required for  
Natural Gas:  
1. Remove each burner cap and burner skirt.  
2. Remove the Natural Gas main injector with a  
7 mm/VF tube spanner and replace with the  
appropriate size U-LPG main injector for each  
burner. The following injector sizes are required for  
U-LPG:  
Burner  
Main injector  
Burner  
Main injector  
Wok  
Semi Rapid  
Auxiliary  
1.55 mm  
1.12 mm  
0.85 mm  
Wok  
Semi Rapid  
Auxiliary  
0.95 mm  
0.70 mm  
0.53 mm  
3. Shut off gas supply to the appliance.  
4. Disconnect gas inlet pipe from the U-LPG Gas  
test point inlet fitting.  
5. Remove the U-LPG test point inlet fitting from the  
appliance.  
6. Fit the Natural Gas Regulator supplied in the  
conversion kit.  
7. Connect the gas supply to the Regulator.  
8. Check for gas leaks. Do not use a naked flame to  
check for gas leaks.  
3. Remove the control knob, with a thin shaft blade  
screwdriver down the centre of each gas valve  
shaft, screw the by-pass injector fully clockwise.  
4. Shut off gas supply to the appliance.  
5. Disconnect gas inlet pipe from the Natural Gas  
Regulator.  
6. Remove the Natural Gas Regulator from the  
appliance.  
7. Fit the U-LPG test point inlet fitting supplied in  
the conversion kit.  
9. Adjust the gas pressure to 1.00 kPa.  
10. Remove the control knob, with a thin shaft blade  
screwdriver down the centre of each gas valve  
shaft, screw the by-pass injector anti-clockwise.  
Test the appliance on both high and low flame for  
each burner. If the burner fails to remain alight or  
the flame is not stable on the simmer setting, adjust  
the by-pass screw, until flame is stable.  
11. If not already removed, remove the “Only for  
use with U-LPG” label adhered to the bottom panel  
near the gas connection.  
8. Connect the gas supply to the inlet fitting.  
9. Check for gas leaks. Do not use a naked flame to  
check for gas leaks.  
10. Adjust the gas pressure to 2.75 kPa.  
11. Test the appliance on both high and low flame  
for each burner and check the gas pressure. If the  
burner fails to remain alight or the flame is not  
stable on the simmer setting, adjust the by-pass  
screw until flame is stable.  
12. If not already removed, remove the “Only for  
use with Natural Gas” label adhered to the bottom  
panel near the gas connection.  
10  
CONVERSIONS  
BURNER ARRANGEMENT ON THE HOT PLATE  
TABLE  
BY  
NORMAL  
PRESSURE  
INJECTOR  
DIAMETER  
NOMINAL HEAT  
INPUT (MJ/h)  
BURNERS  
GAS  
PASS  
(1/100 mm)  
N°  
1
DESCRIPTION  
(kPa)  
(1/100 mm)  
MAX.  
85  
85  
U-LPG  
NATURAL  
2.75  
1.00  
95  
155  
11.9  
11.9  
ULTRA RAPID  
SEMIRAPID  
AUXILIARY  
32  
32  
U-LPG  
NATURAL  
2.75  
1.00  
70  
112  
6.3  
6.3  
2
3
30  
30  
U-LPG  
NATURAL  
2.75  
1.00  
53  
85  
3.6  
3.6  
FIG. 14  
11  
SERVICING  
WARNING:  
Greasing the taps (see fig. 19 - 20)  
Always disconnect the appliance from the  
electricity and gas mains before proceeding  
with any servicing operation.  
If a tap becomes stiff to operate, it must be  
immediately greased in compliance with the  
following instructions:  
Servicing should be carried out only by  
authorised personnel.  
- Remove the tap.  
- Clean the cone and its housing using a cloth  
soaked in diluent.  
11) COMPONENTS REPLACEMENT  
NOTE:  
BEFORE ANY MAINTENANCE REQUIRING  
REPLACEMENT OF A COMPONENT IS  
- Lightly spread the cone with the relative grease.  
- Fit the cone back in place, operate it several times  
and then remove it again. Eliminate any excess  
grease and check that the gas ducts have not  
become clogged.  
UNDERTAKEN  
ENSURE  
THAT  
THE  
ELECTRICAL LEAD HAS BEEN ISOLATED AND  
REMOVED FROM THE POWER POINT.  
- Fit all parts back in place, complying with the  
demounting order in reverse.  
To replace the components fit inside the hob, it is first  
necessary to remove the hot palte itself from the  
cabinet, to overturn it, unscrew screws “V” and to  
remove part “T” (fig. 15).  
After having carried out the above listed operations,  
the burners (fig. 16), taps (fig. 17) and electrical  
components can all be replaced (fig. 18).  
- The tight closure test must be done using a foamy  
liquid, the flame use is forbidden.  
To facilitate the servicing technician’s task, here is a  
chart with the types and sections of the powering  
cables and the ratings of the electrical components.  
It is advisable to change seal “D” each time a tap is  
changed in order to ensure a perfect tightness.  
FIG. 15  
FIG. 16  
FIG. 17  
FIG. 18  
FIG. 19  
FIG. 20  
12  
SERVICING  
CABLE TYPES AND SECTIONS  
TYPE OF  
HOT PLATE  
TYPE OF  
CABLE  
SINGLE - PHASE  
POWER SUPPLY  
H05 RR - F  
Section 3 X 0.75 mm2  
Gas hot plate  
ATTENTION!!!  
If the power supply cable is replaced, the installer should leave the ground wire longer than the phase  
conductors (fig. 21) and comply with the recommendations given in paragraph 8.  
FIG. 21  
13  
TECHNICAL ASSISTANCE AND SPARE PARTS  
MEA – BLANCO  
TECHNICAL ASSISTANCE AND SPARE PARTS  
NEW SOUTH WALES  
SOUTH AUSTRALIA & NORTHERN TERRITORY  
Head Office, Sales & Marketing Office  
104 Vanessa Street  
Kingsgrove NSW 2208  
Agent and Sales Office  
S C Lighting & Electrical Supplies  
47 North Terrace  
Telephone:  
Facsimile:  
02 9503 2888  
02 9503 2810  
Hackney SA 5069  
Telephone:  
Facsimile:  
08 8362 4599  
08 8362 4591  
NSW Showroom*  
40 Ebley Street  
Bondi Junction NSW 2022  
Telephone:  
Service and Spare Parts  
Prestige Appliance Repair Centre  
02 9386 1190  
02 9386 1671  
Telephone:  
Facsimile:  
08 8352 2022  
08 8352 3044  
Facsimile:  
Agent and Sales Office.  
Hi –Performance Marketing  
7 Coleman Street  
Mascot NSW 2020  
Telephone:  
WESTERN AUSTRALIA  
Agent and sales Office  
Elite Appliance Marketing Pty Ltd  
P.O. Box 2387, Warwick, 6024  
Telephone:  
Facsimile:  
02 88354937  
02 90048739  
Facsimile:  
08 9201 0311  
08 9201 0366  
Service and Spare Parts  
All General Whitegoods Service  
Service and Spare Parts  
Metropolitan Appliance Repairs  
Telephone:  
Facsimile:  
02 8788 8666  
02 9756 1091  
Telephone:  
Facsimile:  
08 9330 1724  
08 9317 1296  
AUSTRALIAN CAPITAL TERRITORY  
TASMANIA  
Service and Spare Parts  
Detlevs Appliance & Electrical Care  
1/88 Sheppard Street  
Hume  
Agent and Sales Office  
Mark Pearce Agencies  
23 Tranmere Road  
ACT 2905  
Telephone:  
Facsimile:  
Howrah TAS 7018  
Tel/Fax: 03 6247 9215  
02 6280 1033  
02 6260 1035  
VICTORIA  
Service and Spare Parts  
Electrical Equipment Service (Launceston)  
State Office and Showroom*  
35 Centre Road  
Scoresby VIC 3179  
Telephone:  
Facsimile:  
03 6339 3873  
03 6339 4588  
Telephone:  
Facsimile:  
03 8756 7888  
03 8756 7907  
Baldocks Appliance Service (Hobart)  
Telephone:  
Facsimile:  
03 6234 5995  
03 6234 8134  
Service and Spare Parts  
Advantage Appliances  
Telephone:  
03 9874 4222  
03 9874 6917  
Facsimile:  
QUEENSLAND  
BLANCO CUSTOMER SERVICE  
1300 739 033  
State Office and Showroom*  
148 Robinson Road - East  
Geebung  
QLD 4034  
Telephone:  
Facsimile:  
07 3259 2555  
07 3265 6933  
* Showrooms open six days a week  
Endeavour Appliances  
Telephone:  
Facsimile:  
07 3872 7444  
07 3852 2465  
Platinum Appliance Service  
Telephone:  
Facsimile:  
07 3862 1154  
07 3862 1114  
Roshad (Gold Coast)  
Telephone  
Facsimile  
07 5535 7044  
07 5535 7407  
14  
16  

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