Wayne Dalton Garage Door Opener 3012 User Manual

Photoelectric Safety Sensors  
Installation Instructions  
and Owner’s Manual  
Wayne-Dalton Corp.  
P.O. Box 67 Mt. Hope, OH 44660  
(888) 827-3667  
Opener Models:  
Torsion idrive™ models: 3651-372, 3750-372.  
Quantum™/Classicdrive™ models: 3012, 3014, 3016, 3018, 3212, 3213, 3214, 3312, 3313, 3314, 3316, 3412, 3414, 3512, 3514.  
DoorMaster™ models: BDOR-2000 & BIRW-2000  
idrive™ models: 3660-372, 3661-372, 3662-372, 3760-372, 3751-372.  
WIRES ARE  
PRE-ATTACHED  
Photoelectric Sensors Hardware: 297218  
(2) 5/16 x 1-1/2” Lag Screws  
(2) 1” Flat Head Nails  
(2) 1/4-20 x 1/2” Carriage Bolts, Washers & Nuts  
Photoelectric Sensors  
(2) Wall Mounting Brackets  
(2) “U” Brackets  
(1) Power Cord Clip (adhesive back)  
(1) Sender w/Wire: 260600  
(1) Receiver w/Wire: 260597  
(1) Jumper  
Important Notice!  
DOOR OPENER WILL NOT OPERATE PROPERLY UNTIL PHOTOELECTRIC  
SENSORS ARE INSTALLED AND PROPERLY ADJUSTED! DO NOT OPERATE  
DOOR OPENER UNTIL IT IS FULLY INSTALLED, ADJUSTED AND YOU ARE  
INSTRUCTED TO DO SO!  
© Copyright 2003 Wayne-Dalton Corp.  
New  
9/4/2003  
Part No: 306736  
 
Step 1: Photoelectric Safety Sensor Bracket Installation  
WARNING DISCONNECT ALL POWER TO  
“U” BRACKETS  
GARAGE DOOR OPENER BEFORE SERVICING OR  
INSTALLING ACCESSORIES OR PHOTOELECTRIC  
SAFETY SENSORS. FOR ALL OPENERS, UNPLUG 120 V  
AC POWER CORD FROM RECEPTACLE.  
FOR  
DOORMASTER,ALSO UNPLUG TELEPHONE CORD TYPE  
COMMUNICATIONS CABLE.  
Select a mounting position, no more than 5 inches above the  
floor to center line of wall mounting bracket. The sending and  
receiving units should be mounted inside the door opening to  
minimize any interference by the sun. However, the sensors  
should be mounted as close to the door track or inside edge of  
the door as possible to offer maximum entrapment protection.  
It is very important that both wall brackets be mounted at the  
same height for proper alignment.  
WALL MOUNTING  
BRACKETS  
NUT  
(1) 5/16 X 1-1/2”  
LAG SCREW  
NAIL  
WASHER  
The brackets may be temporarily mounted to the jamb with a 1”  
flat head nail (provided) using the small hole above the slot.  
Using two 5/16 x 1-1/2” lag screws (provided), permanently  
mount the wall mounting brackets to both door jambs. In some  
installations it may be necessary to attach a wooden spacer to  
the wall to achieve the required clearance.  
5”  
(1)1/4-20 X 1/2”  
CARRIAGE BOLT  
Attach the “U” brackets to the wall brackets with a  
1/4-20 carriage bolt, washer and nut (provided). Insert  
the bolt from the inside of the “U” bracket and hand tighten only  
at this time.  
TAB HOLES  
TOP & BOTTOM  
Identify which side of the garage door opening (if any) is “likely”  
to be exposed to sunlight. Since sunlight may affect photoelectric  
sensors, you should mount the sending unit (not the receiving  
unit) on the side of the door opening exposed most to the sun.  
TABS  
TOP & BOTTOM  
NOTE: If wires must be lengthened or spliced into prewired  
installation, use wire nuts or suitable connectors.  
Attach the sending and receiving units to the “U” brackets by  
inserting their tabs into the respective holes.  
RECEIVING UNIT  
SENDING  
UNIT  
(NO LED)  
LED ALIGNMENT  
LIGHT  
3
 
Step 2: Photoelectric Safety Sensor Wiring Installation For:  
Quantum™/Classicdrive™ models: 3012, 3014,  
3016, 3018, 3212, 3213, 3214, 3312, 3313, 3314,  
3316, 3412, 3414, 3512, 3514.  
Uncoil wires from the photoelectric sensors and route wires up the  
garage walls and along ceiling towards the right side of the opener  
(see Fig. 1). Route wires behind torque tube and tack wires in place  
with insulated staples (not supplied).  
Opener  
Take care to run wires in a location where they will not interfere with  
the operation of the door and do not staple through wire.  
FIG. 1 Wire Routing  
Black striped wires  
IMPORTANT! Keep sender/receiver wires away from moving  
members.  
(OBS terminal)  
Receiver  
wires  
Sender  
wires  
Connect photoelectric sensors to opener per diagram (Fig. 1). Shorten  
the wires as necessary and separate the wire ends. Strip about 1/2” of  
insulation off each wire and attach the solid color wires to the COM  
terminal and the wires with a black stripe to the OBS terminal. Tighten  
terminal screws securely, using a small blade screw driver. Be sure  
to observe polarity. Pull on external wires to test for secure connection.  
Check that the wires are stapled in place and staples have not cut  
wire insulation. Reconnect the power to the garage door opener.  
Proceed to Step 3.  
Solid color wire  
(COM terminal)  
Solid color wire  
(COM terminal)  
Quantum™/Classicdrive™  
DoorMaster™ models: BDOR-2000 & BIRW-2000  
Uncoil wires from the photoelectric sensors and route wires up the  
garage walls and along door towards the right side of the opener (see  
Fig. 2). Route wires behind torque tube and tack wires in place with  
insulated staples (not supplied).  
Take care to run wires in a location where they will not interfere with  
the operation of the door and do not staple through wire.  
FIG. 2 Wire Routing  
IMPORTANT! Keep sender/receiver wires away from moving  
members.  
NOTE: If wires must be lengthened or spliced into  
prewired installation, use wire nuts or a suitable  
connector. Pay attention to polarity.  
Connect photoelectric sensors to opener per diagram (Fig. 2) Shorten  
.
Sender wires  
Black striped wire  
wires as necessary and separate wire ends. Strip about 1/2” of  
insulation off each wire and attach the solid color wires to the COM  
terminal and the wires with the black stripe to the OBS terminal.  
Tighten terminal screws securely, using a small blade screwdriver.  
Be sure to observe polarity. Pull on external wires to test for secure  
connection. Check that the wires are stapled in place and staples  
have not cut wire insulation. Remember to connect telephone type  
cord for Doormaster™ installation. Once wires are connected, switch  
the jumper (model BDOR-2000 only) from “Disable” to “Enable”  
by pulling jumper off pins 2 and 3 and reinstalling jumper on pins 1  
and 2.  
(OBS terminal)  
Solid color wires  
(COM terminal)  
Receiver  
wires  
Jumper  
(Model: BDOR-  
2000 only)  
Black striped wire  
(OBS terminal)  
Right endcap  
NOTE: The jumper is set to disable from the factory.  
Reconnect the power to the garage door opener. Proceed to Step 3.  
4
DoorMaster™  
 
Step 2: Photoelectric Safety Sensor Wiring Installation For:  
idrive™ models: 3660-372, 3661-372, 3662-372,  
3760-372, 3751-372.  
Uncoil wires from photoelectric sensors and route wires up garage wall  
and along door header towards the right side of the opener (see Fig. 3 ).  
Route wires behind torque tube and tack wires in place with insulated  
staples (not supplied).Take care to run wires in a location where they will  
not interfere with the operation of the door and do not staple through wire.  
Connect photoelectric sensors to the opener terminal block on right side  
of the opener. Separate wire ends and strip about 1/2” of insulation off  
FIG. 3 Wire Routing  
each of the wire ends. Insert a 3/32” (2.5mm) max. width flathead  
Insert wires  
screwdriver into the lower hole #1 of the terminal block. Twist screwdriver  
to open wire clamp in upper hole #1 of terminal block. Insert both sender  
and receiver solid white wires into upper hole #1 until the wires bottom  
out and release screwdriver tension. Insert both sender and receiver wires  
(white with black stripe) into upper hole #2 by the same process on lower  
hole #2 of terminal block. Be sure to observe polarity. Once wires are  
connected, install jumper on to the left most set of pins labeled “PE” of  
the opener.  
Jumper  
installed  
into upper  
hole #1  
Insert wires  
into upper  
hole #2  
Jumper  
Insert screw  
driver into lower  
hole #2  
IMPORTANT! Keep sender/receiver wires away from moving members.  
Pull on external wires to test for secure connection. Check that the wires  
are stapled in place and staples have not cut wire insulation. Reconnect  
the power to the garage door opener. Proceed to Step 3.  
Pins  
labeled  
“PE”  
Insert screw  
driver into  
lower hole #1  
White wires  
with black  
stripe  
Torsion idrive™ models: 3651-372, 3750-372.  
To locate the terminal block for the infrared sensor sender/receiver wires,  
you must first move the right hand gear assembly. Loosen the set screw  
and slide the gear assembly away from the opener. Uncoil wires from  
photoelectric sensors and route wires up garage wall and along door header  
towards the right side of the opener (see Fig. 4). Route wires behind  
torque tube and tack wires in place with insulated staples (not supplied).  
Solid white  
wires  
idrive™  
Connect photoelectric sensors to the opener terminal block on right side  
of the opener. Separate wire ends and strip about 1/2” of insulation off  
each of the wire ends. Insert a 3/32” (2.5mm) max. width flathead  
screwdriver into the upper hole #1 of terminal block. Twist screwdriver  
to open wire clamp in lower hole #1 of terminal block. Insert both sender  
and receiver solid white wires into lower hole #1 until the wires bottom  
out and then release screwdriver tension. Insert both sender and receiver  
wires (white with black stripe) into lower hole #2 by the same process. Be  
sure to observe polarity. Keep the sender and receiver wires straight and  
organized by wrapping them around the backside of the opener and securing  
them using the cord clip (adhesive backed) provided.(Insure the surface  
the cord clip is attached to is clean and oil free.  
FIG. 4 Wire Routing  
Right hand  
gear assembly  
Insert screwdriver  
into upper holes  
IMPORTANT! Keep sender/receiver wires away from moving members.  
Pull on external wires to test for secure connection. Check that the wires  
are stapled in place and staples have not cut wire insulation. Reconnect  
the power to the garage door opener. NOTE: Reinstall the right hand  
gear assembly onto the drive gear. Ensure that the gear assembly is  
Set screw  
Insert wires  
Cord clip  
into lower holes  
installed correctly. Proceed to Step 3  
.
Torsion idrive™  
5
 
Step 3: Photoelectric Safety Sensor Alignment  
IMPORTANT! - This infrared safety sensor sends an invisible  
beam of light from the sending unit to the receiving unit across  
the door opening. The door opener will not operate until the  
FIG.5  
IN  
IN  
1/4-20 Carriage bolts  
safety sensor is connected to the power unit and properly  
aligned. If the invisible beam of light is misaligned or obstructed,  
Top View  
an open door cannot be closed by the transmitter or a momentary  
activation of the wall mounted push button. However, the door  
may be closed by holding your finger on the wall push button  
(constant pressure) until the door travels to a fully closed  
Align In Center  
(In/Out)  
OUT  
OUT  
FIG.6  
position.  
For this adjustment bend  
bracket at wall mount  
WARNINGFAILURE TO MAKEADJUSTMENTS  
Top view  
Align in Center  
COULD RESULT IN SEVERE OR FATAL INJURY.  
At this point you will be able to activate the opener; it will open, but will not close the door unless the sensors are  
aligned and unobstructed. The safety sensors can be aligned by moving the sending and receiving units in or out  
(see Fig. 5) until the alignment light on the receiving unit comes on. The 1/4-20 carriage bolt can be loosened to  
move the unit in or out, as required. If you have difficulty aligning beams, check that both brackets are mounted at  
the same height and remount if necessary. Additional minor adjustments can be made by lightly bending the  
mounting brackets (see Fig. 6).Once the alignment light comes on, tighten all bolts and mounting screws. Finish  
securing all wiring. Make sure not to break or pierce any of the wires. Loop and secure any extra wire. Now, using  
the wall station’s up/down button, activate the opener and check that it will operate through full open and close  
cycles.  
Step 4: Photoelectric Obstruction Sensing Test  
Starting with the door in the fully open position,  
place a 6” high object on the floor progressively  
one foot from the left side of the door, center of  
door and one foot from the right side of the door.  
(Fig. 7) In each position, activation of the opener  
with the wallstation up/down button should cause  
the door to move no more than one foot, stop and  
then reverse to fully open position. The same 6”  
high object when placed on the floor, while door is  
closing, should also cause the door to reverse.  
FIG. 7  
12”  
6”  
12”  
WARNING WHEN PERFORMING THIS PART OF THE TEST, DO NOT PLACE YOURSELF  
UNDER DESCENDING DOOR, OR SEVERE OR FATAL INJURY MAY RESULT.  
WARNING IF THE OPENER DOES NOT RESPOND PROPERLY, OR FAILS THESE TEST,  
HAVE A QUALIFIED SERVICE PERSON MAKE NECESSARY ADJUSTMENTS/REPAIRS. FAILURE  
TO MAKE ADJUSTMENTS COULD RESULT IN SEVERE OR FATAL INJURY.  
6
 
IMPORTANT SAFETY INSTRUCTIONS  
WARNING TO REDUCE THE RISK OF SEVERE INJURY OR DEATH: Please thoroughly read  
safety rules on Page 2 and the following operating instructions. Operate only when opener is properly adjusted and  
the door is visible and unobstructed.  
Never let children operate or play with  
door controls. Keep remote control away  
from children  
Always keep moving door insight and keep  
people and objects away from the door  
until it is completely closed. NO ONE  
SHOULD CROSS THE PATH OF THE  
MOVING DOOR.  
Test door opener monthly. Open garage  
door MUST NOT close and closing door  
MUST open if photoelectric obstruction  
sensors system is obstructed by 6” high  
object, using test procedure described in  
Step 4. If opener fails this test, disconnect  
immediately and call for technical support.  
Malfunctioning opener can cause severe  
injury or death.  
Use the emergency release only when the  
door is closed. Use caution when using  
this release with door open. Weak or  
broken springs may cause the door to fall  
rapidly, causing serious injury or death.  
Test door opener monthly. The garage door  
MUST reverse on contact with a 1-1/2 inch  
high object (or a 2 x 4 board laid flat) on  
the floor. On Quantum™ openers, if  
adjusting either the force or the limit of  
travel, retest the door opener. Failure to  
adjust the opener properly could cause  
severe injury or death.  
KEEP GARAGE DOORS PROPERLY  
BALANCED. See owner’s manual. An  
improperly balanced door could cause  
severe injury or death. Have a qualified  
service person make repairs to cables,  
spring assemblies and other hardware.  
Photoelectric Safety Sensors  
90-DAY LIMITED WARRANTY  
The Manufacturer warrants that the PHOTOELECTRIC SAFETY SENSORS will be free from defects in materials and workmanship including electronic components for  
a period of 90-DAYS from the date of installation, provided it is properly installed, maintained and cared for under specified use and service.  
This Warranty extends to the original homeowner, providing the PHOTOELECTRIC SAFETY SENSORS are installed in his/her place of primary residence. It is not  
transferable. The warranty applies to residential property only and is not valid on commercial or rental property.  
NO EMPLOYEE, DISTRIBUTOR, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING WARRANTIES IN ANY WAY OR GRANT ANY  
OTHER WARRANTY ON BEHALF OF MANUFACTURER.  
The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper storage, unauthorized service,  
alteration of products, neglect or abuse, any acts of nature beyond Manufacturer’s control (such as, but not limited to, lightning, power surges, water damage, etc.), or  
attempt to use the products for other than the customary usage or for their intended purposes. The above warranty does not cover normal wear or any damage beyond  
Manufacturer’s control or replacement labor.  
THIS WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS WARRANTY ACT. NO WARRANTIES, EXPRESSED OR  
IMPLIED, (INCLUDING, BUT NOT LIMITED TO, THE WARRANTYOF MERCHANTABILITY OR FITNESS FORAPARTICULAR PURPOSE), SHALL EXTEND  
BEYOND THE APPLICABLE TIME PERIOD STATED IN BOLD FACE TYPE ABOVE.  
Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealer from whom the product was purchased within the warranty  
period. Manufacturer may either send a service representative or have the product returned to the Manufacturer at Buyer’s expense for inspection. If judged by  
Manufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option of the Manufacturer, free from all charges except  
authorized transportation and replacement labor.  
THE REMEDIES OF BUYER SET FORTH HEREINARE EXCLUSIVE ANDARE IN LIEU OF ALL OTHER REMEDIES, THE LIABILITY OF MANUFACTURER,  
WHETHER IN CONTACT, TORT, UNDERANY WARRANTY OR OTHERWISE, SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE,  
AT ITS OPTION,ANYPRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE IN MATERIALOR WORK SHALLNOT BE RESPONSIBLE FOR  
ANY DIRECT, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE.  
This Warranty gives you specific legal rights and you may have other rights, which may vary from state to state. However, some states do not allow limitation on how long  
an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you.  
Questions??  
For quick answers and helpful advise, call  
Wayne-Dalton Customer Service  
© Copyright Wayne-Dalton Corp. 2003  
(888) 827-3667  
7
 

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