BICYCLE/FRAME INSTRUCTION GUIDE
TARMAC/ROUBAIX/RUBY - COMP/ELITE
THIS BRIEF INSTALLATION GUIDE CONTAINS IMPORTANT INFORMATION.
PLEASE READ CAREFULLY AND STORE IN A SAFE PLACE.
Congratulations! The Specialized bicycle you have chosen is among
the finest of advanced composite products available in cycling.
Carbon fiber is a very special material that requires particular care
during assembly, storage and riding. This short form installation guide
contains instructions and warnings, plus torque specifications.
The seat post is marked with a minimum insertion line, which is the
minimum insertion required for the seat post to remain structurally safe.
WARNING! Do not extend seat post above the minimum inser-
tion line. Extension beyond the minimum insertion line can
result in failure.
Please read the following instructions. If you have any doubt regarding
your mechanical ability and/or installation of this product, visit your
local authorized dealer. Specialized recommends that components be
installed on the frame using a torque wrench, by a qualified mechanic.
HEADSET
Your Specialized frame does not require any head tube
46mm
Mindset
48mm
Campy
pre-installation preparation. All surfaces are already
prepared from the factory, with the exception of
greasing the cups.
Please read the following Warnings. Because the failure to follow any
Warning may result in a catastrophic failure of the frame, resulting in
serious personal injury or death, this phrase may not be repeated in
connection with each Warning.
1
TARMAC: Use 42mm Campagnolo Standard compatible
bearings. No tools are required for installation / removal
of 42mm Campagnolo Standard MindSet bearings.
2
3
4
To ensure the best assembly possible and to prevent any damage
to the components or frame, follow all torque specifications. Please
refer to the specific owner’s manual for mating component’s correct
torque specifications. If the mating component’s recommended torque
exceeds the frame’s recommended torque, use the lower torque spec.
Due to torque considerations, not all components will be compatible.
ROUBAIX/RUBY: Use only Specialized 4mm MindSet
bearing/cups. The bearing and cup are an integrated
assembly specifically designed to fit Specialized frames
using the MindSet Integrated Headset.
INSTALLATION: Grease cups! Press the bearings in
using the Specialized Integrated Headset Press Tool
(9895-3045). This tool is compatible with the Park
Headset Press and applies even pressure to the outer
surface of the bearing to prevent damage.
1. Cone spacer/cap
2. Compression ring
3. Bearing seal
4. Bearing
WARNING! Failure to follow the torque specifications in this
installation guide will void the warranty, but most importantly
may result in damage to the frame which may not be visible.
If the frame is damaged, this can result in loss of structural
integrity, which may result in serious personal injury or death.
5. Crown race
REMOVAL: Use a standard headset cup removal tool.
Make sure the tool is evenly engaging the cup of the
bearing before removal, and not against the head tube
bearing inserts that are bonded into the frame.
Bicycle components such as a handlebar, handlebar stem, seat post,
saddle, brakes, all must be compatible with each other, the frame
and the intended use. Any doubt regarding compatibility should be
discussed with your local authorized Specialized retailer.
BOTTOM BRACKET
WARNING! When placing the frame and/or bicycle in a repair
stand, clamp the stand to the seat post and not the frame.
Clamping the frame can cause damage to the frame that may
or may not be visible.
Your Specialized frame does not require any bottom
bracket pre-installation preparation. All surfaces are
already prepared from the factory, with the exception
of greasing the threads. It is acceptable to chase
the threads if applicable and necessary. Do not face
bottom bracket cups.
4
3
5
SEAT POST / SADDLE INSTALLATION
Refer to your seat post installation guide prior to installation.
Specialized road frames have a 27.2mm seat post diameter and require
that the seat post have a tolerance of 27.08mm to 27.25mm.
The Tarmac, Roubaix and Ruby Elite/Comp frames use a seat post
collar specifically designed for these frames. Use of a different collar
can cause damage to the frame or seatpost, resulting in failure (see
fig.1 for proper setup).
Ensure that the bottom bracket shell threads are clean
and greased prior to installation.
Recommended torque is 442 in-lbf (50 N-m).
COMPONENT TORQUE SETTINGS
• Front derailleur: Recommended torque is 44 in-lbf (5.0 N-m).
Tighten seat collar bolt to recommended torque of 55 in-lbf (6.2 N-m).
• Rear derailleur: Recommended torque for the rear derailleur is 70
in-lbf (7.9 N-m). Ensure that threads are clean prior to installation.
°
Turn collar slot 180 opposite
Fig.1
from frame slot
• Seat collar: Recommended torque is 55 in-lbf (6.2 N-m).
FRAME SLOT
27.2mm
• Water Bottle Cage: Recommended torque is 35 in-lbf (4.0 N-m).
To avoid damage to the bottle cage frame rivets, ensure that
the cage doesn’t flex around the front derailleur clamp. If the cage
doesn’t clear the clamp, use longer bolts and spacers to help the
cage clear the derailleur clamp.
Grease bolt threads
WARNING! Great care should be taken not to damage composite
materials, including the frame and any composite components.
Any damage may result in a loss of structural integrity, which may
result in a catastrophic failure. This damage may not be visible in
inspection. Before each ride, and after any crash, carefully inspect
the bicycle for and dents, fraying, gouging, scratches through the
paint, chipping, bending or any other signs of damage. Do not
ride if the bicycle shows any signs of these signs. After any crash,
and before riding any further, take the bicycle to an authorized
Specialized retailer for a complete inspection.
Recommended Torque:
55 in-lbf (6.2 N-m)
CHAMFER SEAT TUBE EDGES
• Full radius of top edge
• Along full length of frame slot
• SEAT TUBE I.D.
• SEAT POST O.D.
WARNING! Do not grease the seat tube surface that contacts WARRANTY
the seat post. Grease reduces the friction that is critical to
For the complete warranty provisions and any additional information,
proper seat post grip. Remove any grease from the surfaces
of the seat tube and seat post.
TECH TIP: Specialized recommends the application of carbon
assembly compound between the seat tube and post to increase
See your authorized Specialized retailer if you have any questions.
SPECIALIZED BICYCLE COMPONENTS
15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229
Please note all instructions are subject to change for improvement without notice.
Rev.1, May 2007
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