Rockford Fosgate Stereo Amplifier 100X2 User Guide

DSM  
2-CHANNEL AMPLIFIER  
O W N ER' S MAN UAL  
®
®
 
TABLE OF CONTENTS  
Specifications ................................................................................... 1  
Punch Accessory Pack .................................................................... 3  
Introduction ...................................................................................... 4  
Notes on Internal Circuitry........................................................... 4  
Controls and Features...................................................................... 6  
Top View of Amplifier and End Caps .......................................... 6  
Front View of Power Side............................................................ 7  
Side View of Input Side ............................................................... 8  
Installation Considerations ............................................................... 9  
Tools Needed ............................................................................ 10  
Battery and Charging ..................................................................... 10  
Mounting and Location................................................................... 10  
Trunk Mounting ......................................................................... 10  
Passenger Compartment Mounting .......................................... 11  
Wiring the Punch............................................................................ 11  
Power ........................................................................................ 11  
Ground ...................................................................................... 11  
Remote Turn-on ........................................................................ 11  
Input .......................................................................................... 12  
Speakers ................................................................................... 12  
Mono Configuration ................................................................... 12  
Passive Crossover Impedance ................................................. 13  
Table of Component Values........................................................... 15  
Wiring Diagrams............................................................................. 16  
Troubleshooting ............................................................................. 19  
Dynamic Power Measurements ..................................................... 24  
Warranty Information...................................................................... 27  
L'Installation / Câblage ................................................................... 28  
Installation / Verkabeluug............................................................... 30  
La Instalacíon / Cableado .............................................................. 32  
Installazione / Elettriche ................................................................. 34  
 
1
 
2
 
PUNCH ACCESSORY PACK  
12' (365.76cm)  
Blue Remote  
Turn-on Wire  
17'  
(518.16cm)  
Red Power  
Wire  
1.5' (45.72cm) Black  
Grounding Wire  
Power Ring  
Terminals  
Remote Turn-on Wire  
Connector Plug  
Hex Head and  
Mounting Screws  
Power Fuse Holder  
Power Fuse Holder  
with fuse for Punch 200  
with Fuse for Punch  
40, 60, and 100  
Punch  
Owner's  
Manual  
Punch  
Verification  
Certificate  
3
 
INTRODUCTION  
This manual provides information on the features, instal-  
lation, and operation of the Punch 2-channel Amplifiers.  
We suggest you save this manual for future reference.  
WestronglyrecommendyouhaveyourAuthorizedRock-  
ford Fosgate Dealer and Service Center install the new  
Punch amplifier. If you do choose to install the amplifier  
yourself, please be sure to read the entire manual before  
beginning.  
Notes on  
Internal  
Circuitry  
The Rockford Punch 40DSM, 60DSM, 100DSM and  
200DSM automotive stereo power amplifiers provide  
state-of-the-art sound in cars, vans, boats, or wherever a  
high current 12 volt power source is available.  
Discrete Surface Mount(DSM) technology is utilized in  
the crafting of all our Punch amplifiers. This process  
provides greater ruggedness and consistency of both  
components and layout. Already used heavily in aero-  
space, industrial and automotive applications, this tech-  
nology is also highly advantageous in the hostile automo-  
tive environment.  
The Punch adjustable input circuits are designed to  
match almost any music source. The amplifiers will drive  
most normal speaker types.  
Internal circuitry in the Punch amplifier prevents damage  
due to speaker terminal shorts. The Punch incorporates  
internal battery line filtering and extensive noise preven-  
tion circuitry.  
The Punch Equalization circuit is best utilized and de-  
signed to compensate for the acoustic inadequacies of  
the automotive environment. This patented circuitry will  
correct for the poor bass response and natural high  
frequency roll-off inherent in the world of automotive  
stereo. Theresultisfull-rangesoundwithouttheunpleas-  
ant changes in the mid-range sound produced by most  
tone control and equalizer circuits.  
4
 
High powered audio amplifiers must always address the  
problem of power device reliability. In particular, load fault  
conditions can easily destroy an amplifier that is not  
carefully designed. Rockford Fosgate has answered this  
problem with the development of Real Time Power Pro-  
tection (RTPP).  
The RTPP circuits protect the Punch amplifiers by multi-  
plying output device voltage and current values to obtain  
approximate instantaneous device power. This instanta-  
neous power calculation is then processed through a time  
constant closely modeling the device heating time. If the  
resulting modeled junction temperature exceeds a set  
threshold, gate drive to the output devices is limited.  
To get a better understanding of the Punch lets take a  
closer look.  
5
 
CONTROLS AND FEATURES  
Thissectiondescribesthevariouscontrolsandfeaturesof  
the Punch amplifiers.  
Top View of Amplifier and End Caps  
Punch  
Housing  
The cast aluminum heatsink of the Punch is designed for  
high performance cooling. The raised design of the hous-  
ing allows cables and wires to run underneath the unit.  
This provides for greater wiring flexibility and protects the  
cables from damage caused by excessive heat and bend-  
ing.  
End Caps  
Interchangeable end caps conceal the wiring and input  
cables, giving the amplifier a clean, "stealth" look. Also  
incorporated, is a holding dimple built into the end cap.  
Thissmallfeatureenablesthecaptobeheldinplacewhile  
being mounted.  
The end caps are secured to the housing with flush  
mounting, captive screws.  
Mounting  
Screws  
Four (4) custom, round, hex screws included in the acces-  
sorypackholdtheunitinplace. Thesescrewsarecovered  
when the end caps are installed.  
6
 
Front View of Power Side  
REM  
LED  
B+/GND  
Connector  
Indicator  
Connector  
The Punch is turned on by connecting the blue remote  
turn-on wire to the source units Accessoryor Auto  
Antennalead,eitherofwhichwillgoto+12voltswhenthe  
source unit is turned on.  
REM  
Connector  
The LED illuminates red when the unit is turned on.  
LED Power  
Indicator  
These connectors are used to supply power and ground  
to the amplifier and accept 12 AWG - 8 AWG wires.*  
B+/GND  
Power  
Connector  
*Rockford Fosgate's Perfect Interface line of accessories in-  
cludes high quality power and speaker wire, gold plated RCA  
interconnecting cable and other products to complete your  
installation. Ask your Authorized Rockford Fosgate Dealer  
about Perfect Interface.  
7
 
Front View of Input/Output Terminals  
Treble  
Adjust  
Bass  
Adjust  
Left Input  
Gain Control  
Right Input  
Gain Control  
Left Speaker  
Output  
RCA Input  
Connectors  
Right Speaker  
Output  
Speaker  
Output  
Terminals  
These gold plated terminal blocks connect the Right and  
Left channel outputs to the speakers and accept wire  
sizes from 8 gauge through 18 gauge. Gold plated con-  
nectors are immune to corrosion that can cause signal  
deterioration.  
Treble /  
Bass  
These controls adjust the amount of treble and bass  
response desired. To increase the amount of response,  
turn the dials clockwise; to decrease, turn the dials coun-  
terclockwise.  
Input  
These controls are factory preset to 500 millivolts to  
matchmostheadunitsandarevariablefrom250millivolts  
to one volt. (More than likely they will not need  
adjusting.)  
Gain  
Controls  
If just a little volume from the source unit drives the  
amplifier into distortion, reduce the input gain controls so  
that the distortion doesnt start until the source volume is  
at about 3/4 of its rotation.  
Input  
The amplifiers signal input, female, RCA jacks should be  
Connectors connected to the source units signal outputs with high-  
quality RCA cables. The connectors have been plated in  
gold to eliminate the possibility of corrosion that can  
cause signal deterioration.  
8
 
INSTALLATION CONSIDERATIONS  
This section focuses on some of the vehicle consider-  
ations for installing your new Punch amplifier. Checking  
your battery and current sound system, as well as pre-  
planning your system layout and best wiring routes will  
save installation time. When deciding how to lay out your  
new system, be sure that each component will be easily  
accessible for making adjustments.  
Before beginning any installation, be sure to follow these  
simple rules:  
1. Carefully read and understand the instructions before  
attempting to install the amplifier.  
2. For easier assembly, we suggest you run all wires  
prior to mounting your amplifier in place.  
3. Use only quality connectors for making connections.  
See your Authorized Rockford Fosgate Dealer for  
Perfect Interface wire enhancements.  
4. Think before you drill! Be careful not to cut or drill  
into gas tanks, fuel lines, brake or hydraulic lines,  
vacuum lines or electrical wiring when working on any  
vehicle.  
5. For safety, disconnect the battery ground cable prior  
to connection of the amplifier.  
6. Neverrunwiresunderneaththevehicle. Thecleanest,  
safest wiring connections are made by running the  
wire under the carpet or behind the side panels.  
Never leave wires exposed.  
7. Avoidrunningwiresoverorthroughsharpedges. Use  
grommets to protect wires routed through holes in  
metal.  
8. ALWAYS protect the battery and electrical system  
from shorts with proper fusing. A fuse holder and fuse  
must be installed within 18(45.72cm) of the battery  
terminal to safeguard from possible damage or injury.  
9. When grounding scrape paint off metal to ensure a  
good, clean ground connection. Grounding connec-  
tions should be as short as possible and always be  
9
 
connected to metal that is welded to the main body,  
or chassis, of the vehicle.  
The following is a list of tools you will need for installing  
the Punch amplifier:  
Tools  
Needed  
Allen Wrenches (7/64" & 3/32")  
Wire Strippers  
Battery Post Wrench  
Electric Hand Drill with assorted bits  
Voltmeter  
Wire Crimpers (i.e., Perfect Interface RT-KT1)  
BATTERY AND CHARGING  
Punch amplifiers will naturally put an extra load on your  
battery and charging system. We recommend you check  
your alternator capacity to insure ample charging capa-  
bility to handle the additional load of your new Punch  
equipment. Stock electrical systems in good condition  
should typically handle the extra load of any individual  
Punch unit without problems, although battery and alter-  
nator life may be slightly reduced. If problems arise, we  
suggest you use a heavy duty battery and a high output  
alternator.  
MOUNTING AND LOCATION  
The mounting location and position of the Punch will  
have a great effect on its ability to dissipate the heat  
generatedinnormaloperation. ThePunchhasa heatsink  
designed for heat dissipation and internal shutoff cir-  
cuitry to avoid overheating, so it is reasonably tolerant of  
mounting variations. However, care should be taken to  
ensure adequate ventilation.  
Thetemperatureinsideatrunkcanreachashighas175°  
F (80° C) during the summer months. Since the thermal  
shutoff point for the Punch is 195° F (90° C), it is easy to  
see that the amp must be mounted for maximum cooling  
capability. Mounting the amplifier on the floor of the trunk  
prevents sufficient convectional air flow cooling. Mount-  
ing the unit vertically on a surface with the fin grooves  
running up and down usually results in the best cooling.  
Trunk  
Mounting  
10  
 
Passenger Undertheseatorfloormountingwillworkaslongasthere  
Compart-  
ment  
is a minimum of 1(2.5cm) of air gap above the amplifer's  
heatsink.  
Mounting  
Vertical mounting is still the best, and under dash mount-  
ing is satisfactory as well.  
WIRING THE PUNCH  
Caution! Be sure to avoid running the power wires  
near the input cabling antenna, power leads, sensi-  
tive equipment or harnesses. The power wires carry  
substantial currents and can induce noise.  
The following instructions explain how to prepare the  
wires for connecting the fuses and connectors. We  
suggestyouperformtheseprocedurespriortowiringand  
mounting your new Punch amplifier.  
Preparing  
Wires and  
Fuses  
Wiring the Fuse Holder  
1. Cut approximately 18" (45.72cm) off the red power  
wire. Strip one end of the short piece of wire back 1”  
(2.54cm) as shown in the following diagram:  
1.00"  
(2.54cm)  
2. Double back the piece of bared wire 1/2" (1.27cm) as  
shown below.  
3. Insert the wire into one end of the fuse holder so that  
the insulation is just inside the crimp area as shown  
in the diagram. Crimp the wire in place with the  
notched portion of a crimping tool.  
Crimp Here  
PROTECTIVE BOOT  
FUSE HOLDER  
11  
 
4. Cover the crimped area with the protective boot that  
is supplied with the fuse holder.  
5. Repeat the above steps to connect the remainder of  
the red power wire to the other side of the fuse holder  
and route to the amplifier mounting location.  
Wiring the Power Connectors  
1. Strip back approximately 3/8" (.95cm) of wire.  
3/8"  
(.95cm)  
2. Insert the bared wire into the connector and crimp in  
place as shown in the following diagram.  
Crimp Here  
Wire w/insulation  
Bare  
Wire  
Connectors  
Crimp Here  
Power  
The gold B+ terminal must be connected directly to the  
positive (+) terminal of the battery with an appropriate  
size fuse. (See the Specifications Table for more infor-  
mation.) This provides a power source with a low voltage  
drop and low noise. Be sure to use the supplied fuse  
and fuse holder within 18" (45.72cm) of the battery’s  
positiveterminal.Failuretodosomaycausedamage  
to the vehicle and the amplifier.  
Ifthepowerwiremustbeextendedbeyond17'(518.16cm),  
we recommend you use 8 gauge, or heavier, stranded  
wire.  
12  
 
TheGNDterminalgroundstheamplifierandisconnected  
to the chassis of the vehicle with 12 gauge, or heavier,  
stranded wire. To prevent ground loops, we recommend  
you refrain from extending the ground wire beyond 18"  
(45.72cm) in any installation. The ends of the Power and  
Ground wires that are connected to the amplifier should  
be stripped back 5/8(1.59cm).  
Ground  
Remote  
Turn-on  
The Punch amplifiers are turned on by supplying positive  
(+) 12 volts to the REM terminal. Usually the terminal is  
connected to the source units Accessoryor Auto  
Antennalead, either of which will go to +12 Volts when  
the source unit is turned on.  
Although the majority of high-quality automotive source  
units have an Accessory or Antenna output, there are  
many which require different turn-on methods. If the  
source unit has no Auto Antenna lead (or if the Auto  
Antenna goes down during tape operation):  
a. Find the internal switched power voltage inside  
the source unit and solder a lead to it. Run the  
lead out through the back of the unit (being sure  
to use a grommet for insulation from the case)  
and connect the Punch remote turn-on wire; or:  
b. Install a switch in the car with one terminal  
connectedto+12voltsandtheothertothePunch  
lead.  
Input  
The amplifiers signal input RCA jacks should be con-  
nectedtothesourceunitssignaloutputswithhigh-quality  
braided or double-shielded interconnecting RCA cables.  
Note: Be sure to route the Punch signal input cable  
away from the main power wire and the car’s wiring  
harnesses to avoid noise coupling.  
Speakers  
Punch amplifiers are rated for safe operation into loads of  
2or greater in stereo mode or 4in bridged mono  
configurations. The primary loads on any amplifier come  
from directly connected speakers without using capaci-  
tors. The measured resistance for each side should not  
be less than 2.  
13  
 
Mono  
The Punch amplifiers are capable of bridged mono  
Configura- configurations. This configuration enables you to:  
tion  
Run a single woofer in a stereo system  
Run two bridged amplifiers as a high power stereo  
system  
Run one amplifier with a bridged mono woofer and  
another as a high-frequency stereo amp, etc.  
For more information refer to the wiring diagrams begin-  
ning on page 17.  
Caution! Punch amplifiers are not recommended for  
impedance loads below 2stereo or 4bridged.  
Be sure to observe proper speaker terminal polarity  
throughout the system. It is critical for the Punch to  
use the correct negative terminals for right and left  
channels, since the RIGHT NEGATIVE (–) terminal is  
the “hot” terminal for the right speaker. DO NOT  
chassis ground any of the speaker leads as unstable  
operation may result.  
When wiring speakers to the amplifiers, we recommend  
using fuses for speaker protection. (See your Authorized  
Rockford Fosgate Dealer for more information.)  
A passive crossover is a circuit that employs capacitors  
and/or coils and is placed on speaker leads between the  
amplifier and speaker to delegate frequencies in the  
speakers optimum performance range.  
Passive  
Crossover  
Impedance  
The most commonly used filter networks are 6 dB per  
octave systems. These are easy to construct and require  
a minimum number of parts. A filter network can perform  
one of three functions. These are highpass (capacitors),  
lowpass(inductors,chokesorcoils)andbandpass(com-  
bination of a capacitor and a coil).  
This result, limiting the types of frequency to the speaker,  
is directly dependent upon the speakers impedance and  
component values.  
14  
 
High and low pass filter sections have a cutoff rate that  
increases as the number of components in the filter  
increases. This means that a complex filter with a number  
of parts will stop the unwanted frequencies faster than a  
simple filter. The amount of reduction is measured in dB  
per octave. The most common filters used in speaker  
crossovers, as stated above, are 6 dB per octave which  
uses one component per filter. Placing this filter in series  
with the circuit will reduce power to the speaker by 6 dB  
every octave. When passive crossover components are  
used in multiple speaker systems, the crossover systems  
impedance must be considered along with the speakers  
impedance when determining amplifier loading.  
For 6 dB systems (where a single filter [highpass, lowpass  
or bandpass] is used in series) the net impedance of the  
system will be increased and problems are unlikely. For  
example, if you are using a 4speaker at 100Hz with a 6  
dB filter, the net impedance will be about 5.6.  
12 dB per octave systems (where two filters are used in a  
series for each speaker) can cause trouble. A 12 dB  
choke/capacitor pair forms a series-resonant circuit to  
ground. This impedance at resonance is determined by  
the speakers dynamic independence. For example: if the  
speaker is open or disconnected, the crossover input  
impedance can approach ZERO at resonance resulting in  
A DIRECT SHORT!  
Since speaker impedance varies considerably from rated  
values at various frequencies, it is common to find that  
standardized12 dB per octave crossovers (which are  
designed for pure resistor loads) have serious impedance  
dips near their crossover frequencies, possibly causing  
overheating.  
We recommend you use caution when using 12 dB per  
octave crossover systems unless they are specifically  
designed to have minimal impedance variations for the  
speakers in use.  
15  
 
C
L
6 dB/Octave Low Pass  
6 dB/Octave High Pass  
Freq.  
Hertz  
Speaker Impedance  
2 OHMS  
8 OHMS  
4 OHMS  
C
L
C
L
C
L
80  
100  
130  
4.1mH  
3.1mH  
2.4mH  
1000µF  
800µF  
600µF  
8.2mH  
6.2mH  
4.7mH  
500µF  
400µF  
300µF  
16mH  
12mH  
10mH  
250µF  
200µF  
150µF  
200  
260  
400  
1.6mH  
1.2mH  
.8mH  
400µF  
300µF  
200µF  
3.3mH  
2.4mH  
1.6mH  
200µF  
150µF  
100µF  
6.8mH  
4.7mH  
3.3mH  
100µF  
75µF  
50µF  
600  
800  
1000  
.5mH  
.41mH  
.31mH  
136µF  
100µF  
78µF  
1.0mH  
.82mH  
.62mH  
68µF  
50µF  
39µF  
2.0mH  
1.6mH  
1.2mH  
33µF  
26µF  
20µF  
1200  
1800  
4000  
.25mH  
.16mH  
.08mH  
66µF  
44µF  
20µF  
.51mH  
.33mH  
.16mH  
33µF  
22µF  
10µF  
1.0mH  
.68mH  
.33mH  
16µF  
10µF  
5µF  
6000  
9000  
12000  
51µH  
34µH  
25µH  
14µF  
9.5µF  
6.6µF  
.10mH  
68µH  
51µH  
6.8µF  
4.7µF  
3.3µF  
.20mH  
.15mH  
100µH  
3.3µF  
2.2µF  
1.6µF  
6 dB/Octave High and Low Pass Filters  
Table of Component Values  
L = Low Pass (Inductor)  
C = High Pass (Capacitor)  
For more information, see your Authorized Rockford Fosgate Dealer.  
16  
 
SAMPLE WIRING DIAGRAMS  
B + G N D  
BRIDGED  
WOOFERS  
L
+OUTTREBLE GAIN IN IN GAIN BASS +OUT–  
R
SOURCE UNIT  
+
+
8 OHM  
8 OHM  
17  
 
4 OHM  
+
+
+
TX  
TX  
MBX  
MX  
MX  
+
+
B + G N D  
L
+OUTTREBLE GAIN IN IN GAIN BASS +OUT–  
R
+
+
+
+
+
4 OHM  
3-WAY SYSTEM  
18  
 
B + G N D  
+
L
+OUTTREBLE GAIN IN IN GAIN BASS +OUT–  
R
+ Left  
Left  
+ Right  
Right  
C-400, TT-2.5  
+
C-400, TT-2.5  
+
+
+
5.25"  
4 OHM  
SP-54  
SP-44  
MID-BASS  
Bridged  
Mono  
+
+
MX124  
TX124  
MX124  
4"  
4 OHM  
SP-44  
MIDRANGE  
TX124  
+
+
1" DOME  
W/CROSSOVER  
4 OHM  
SPT-14RX  
SPT-14RX  
C-200, TT-3.5  
+
C-200, TT-3.5  
+
5.25"  
8 OHM  
MID-BASS  
+
SP-58  
SP-58  
+
MX124  
MX124  
TX128  
+
4"  
8 OHM  
SP-48  
SP-48  
MIDRANGE  
4 OHM  
WOOFERS  
TX128  
+
1" DOME  
W/CROSSOVER  
8 OHM  
+
SPT-18RX  
SPT-18RX  
Left Channel  
Right Channel  
COMPLETE SYSTEM  
19  
 
TROUBLESHOOTING  
Problem  
Connecting end caps when using large gauge wire.  
Solution  
Cut the wire casing on the diagonal as shown in the  
followingdiagram.Insertthewireintotheconnector.Twist  
thewirearoundsothatthelongendoftheinsulationfaces  
up. Bend the wire prior to tightening in place.  
INSULATION  
STRIP WIRE  
>
>
<
>
5/8"  
AMP  
>
Note: For easier assembly, only 5/8" (1.89cm) of wire  
should be bared.  
20  
 
Problem  
Amplifier will not play Remote turn-on light is off.  
Solution  
1. Check the DC voltage at the amplifier's B+ terminal  
with a voltmeter. The voltage should measure be-  
tween 11.5V - 15.5V.  
If voltage is not found, check the battery, fuse, fuse  
housing and wire connections. Fix, repair, or replace  
accordingly.  
2. Check the voltage at the amplifier's remote turn-on  
lead. Thevoltageshouldmeasurebetween11V-15V.  
a. If voltage is above or below the prescribed mea-  
surements, have the head unit checked by an  
Authorized Dealer or Service Center.  
b. If the remote turn-on current draw from the head  
unit is connected to multiple amps and/or electron-  
ics, the current draw may be too great. Check for  
proper connections. (Use a relay to suppress the  
excessive current draw.)  
Ifyouarestillhavingproblems,havetheamplifierchecked  
out by an Authorized Rockford Fosgate Dealer.  
Problem  
Amplifier will not play Remote turn-on light is on:  
Solution  
1. Unplug the head unit and test the amplifier with an-  
other working source unit (i.e. bench-test radio,  
walkman, etc.) If the amplifier plays, check the in-dash  
leads for cuts, breaks and/or shorts.  
2. Disconnect the existing speakers and connect a set of  
test speakers to the output of the amplifier (any type of  
speaker will do - i.e. simple home box type, bookshelf,  
rawspeaker, etc.). Iftheampplays, checkforshortsor  
blown voice coils in the vehicle's speaker system.  
Ifyouarestillhavingproblems,havetheamplifierchecked  
out by an Authorized Rockford Fosgate Dealer.  
21  
 
Problem  
Amplifier gets too hot.  
Solution  
1. Be sure the amplifier is properly mounted. You should  
be able to place your hand a few inches above the  
amplifierhousingandfeeltheheatrisingwhentheunit  
is on.  
2. Be sure the amplifier is properly vented. An ideal  
situation is to have the air flow through the heatsink  
fins. Hot air rises, so mount the heatsink by aligning  
the fins vertically. This allows the air to flow freely,  
carrying away the heat. Check to see that the heatsink  
fins are free of any obstruction (i.e., carpet, seats,  
etc.).  
3. Check to see that the impedance of the overall system  
is not less than 2as described on page 14. Using an  
AC impedance meter (Perfect Interface IM-1), sweep  
from 20 Hz - 20 kHz, and look for dips below the 2Ω  
rating.  
Be sure to test the bass region (20 Hz - 150 Hz) of your  
system. If the amplifier is bridged to those speakers,  
the load the amp sees is one-half (1/2) of the reading  
on the AC impedance meter.  
If the impedance level is below 2, check for bad  
speakers and/or crossovers, proper use of passive  
crossovers, or try rewiring the entire system.  
Problem  
Amplifier Noise (Turn-On Pop)  
Solution  
1. Disconnect the RCA plugs from the amplifier and  
recheck the amp by turning the unit on and off. If turn-  
on pop goes away, connect a delay turn-on module  
(Perfect Interface DT-1) to the amplifier. (See your  
Authorized Rockford Fosgate Dealer for more infor-  
mation.)  
2. Disconnecttheturn-onwirefromtheheadunitanduse  
a different 12 volt power source to turn on the amplifier  
(i.e. battery direct). If the noise is gone, use a relay to  
22  
 
switch from the clean power source.  
Problem  
Engine Noise (Whine)  
Solution  
1. Disconnect the speakers from the amplifier. Connect a  
test speaker to the amplifier output terminals. If the  
noise goes away, check your speaker leads, speakers  
and crossovers.  
2. Use a "shorting plug" to mute the input signal at the  
amplifier. If the noise goes away:  
a. Bypass all of the other equipment (i.e., crossovers  
andequalizers)andconnecttheheadunitdirectlyto  
the amp. If the noise disappears, reconnect the  
equipment, being sure to test for noise after each  
install. Logic indicates that the last unit installed is  
the culprit. Refer to the unit's owner's manual for  
more information.  
b. Connect a new RCA line from the head unit to the  
amplifier.Ifthereisnonoise,replacetheRCAcable.  
c. Run the RCA cable on a different route.  
d. Run a new RCA line from your head unit so there is  
only one grounding point. If the noise disappears,  
install the radio, using only one (1) grounding point.  
Isolate the radio chassis from the grounding on the  
dash, and use an antenna grounding loop isolator  
on the antenna.  
If noise persists, see your Authorized Rockford Fosgate  
Dealer.  
23  
 
DYNAMIC POWER MEASUREMENTS  
About the Dynamic Power Measurements  
The Audio Graph PowerCube is a test instrument used to  
measure the output of an amplifier in accordance with  
IHF-202 industry standards. The IHF-202 standard is a  
Dynamic power measurement and was developed as a  
means of measuring power in a manner that best repre-  
sents the Real World operation of an amplifier. Many  
manufacturers, including Rockford Fosgate, at times will  
measure amplifier power into a fixed resistor (4 ohm, 2  
ohm). While this method is useful in some types of  
evaluation and testing, it is not representative of an  
amplifier that is connected up to a speaker and playing  
music.  
Music  
Music is dynamic; the sound waves are complex and  
constantlychanging.Inordertosimulatethis,theIHF-202  
standard calls for the input signal to the amplifier to be a  
1kHz bursted tone. This signal is input (on) for a short  
periodoftimeandthenoffforarestedperiod. Thesignal  
is gradually increased in level until the amplifier's output  
exceeds 1% Total Harmonic Distortion (THD). At 1%  
distortion becomes audible, therefore, any power pro-  
duced above that level is considered not usable. Many  
manufacturers represent their amplifiers' output power in  
excess of 10% distortion. They use many names for this  
measurement, such as Total Maximum Power or Maxi-  
mum Output Power. This is not indicative of the actual  
usable output power.  
Listening to Loudspeakers - Not Resistors  
A loudspeaker is not a resistor. A resistor's value (resis-  
tance measured in ohms) is fixed. A loudspeaker's im-  
pedance is dynamic. It is constantly changing in value,  
dependent upon the frequency of the input signal. There-  
fore, measuring power with the amplifier loaded into a 4  
ohm resistor is not the same as measuring power with the  
amplifier connected to a 4 ohm speaker. Most people do  
not listen to music through a resistor.  
Appendix A  
24  
 
A4ohmspeakermayexperienceadropinimpedance4-  
6 times lower than its nominal (printed) impedance. A  
speaker will also create phase shifts in the signal that is  
passed through it. These phase shifts happen because  
a speaker is an inductor (voice coil) and a capacitor  
(compliance of the surround/spider), as well as a resistor  
(voice coil wire).  
To simulate a speaker the Audio Graph PowerCube  
measures output power into 20 different loads. It tests at  
8 ohms, 4 ohms, 2 ohms and 1 ohm. Each of these  
impedances is also tested at 60°, 30°, 0°, +30° and  
+60° phase angles. These different impedances and  
phase angles represent the shifts in impedance and  
phase that can occur in a typical loudspeaker.  
Information Cubed  
Thedataacquiredinthetestingprocedureisthengraphed  
in the form of a 3-dimensional cube. Hence the name  
PowerCube.  
The Phase Angle is expressed on the horizontal axis, the  
Output Voltage is presented on the vertical axis and the  
Impedance is displayed on the Z axis. Output Power, in  
watts, is listed on the left hand side for each impedance  
at each phase angle.  
Audio Graph – The PowerCube  
MODEL BEING  
TESTED  
VOLTAGE FROM  
BATTERY  
x2 = STEREO  
MONO = BRIDGED MONO*  
MANUFACTURERS  
RATED OUTPUT  
Amplifier: PUNCH 200 14.4V x 2  
Serial No:  
Rated Power : 75W at 4 Ohms  
Owner : ROCKFORD CORPORATION  
860° 84  
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
*
OUTPUT VOLTAGE  
AT THE RAILS  
(MOSFETS)  
30° 84  
0° 83  
POWER  
IN  
50V  
30V  
30° 84  
60° 85  
WATTS  
{
460° 159  
*
30° 154  
0° 153  
30° 154  
60° 158  
10V  
260° 266  
*
30° 251  
0° 245  
8Ω  
4Ω  
30° 248  
60° 261  
2Ω  
60° (Cap)  
0°  
1Ω  
160° 378  
*
{
(Ind) +60°  
{
30° 343  
0° 333  
PHASE ANGLES  
"MOTION OF  
SPEAKER"  
30° 339  
60° 373  
*If a Bridged/Mono, test amplifier sees 1/2 impedance (2test amp sees 1)  
25  
 
What is an Amplifier?  
An amplifier by definition is a voltage generating device,  
recreatingthesignalwhichisinputtoitidenticallybutwith  
increased volume. It will be connected to a reactive load  
(the speaker). The impedance of this load and phase of  
the signal passing through the load will vary, dependent  
upon the frequency of the input signal (music).  
Therefore, a perfect amplifier will be able to maintain the  
same output voltage regardless of load characteristics  
and will not alter the signal it is reproducing. A perfect  
amplifierwhenmeasuredbytheAudioGraphPowerCube  
would present data that forms a perfect cube. Unfortu-  
nately, amplifiers are not perfect. The laws of physics  
generally prevent it. A great amplifier is about the best  
one can hope to attain.  
As you can see by the PowerCube and as you will  
experiencebylistening, yourPunchamplifierisaGREAT  
AMPLIFIER!  
26  
 
WARRANTY INFORMATION  
Rockford Fosgate warrants all electronics to the original consumer/purchaser  
to be free from defects in materials or workmanship for a period of three (3)  
years. We will cover parts and labor provided the product was purchased from  
an Authorized Rockford Fosgate Dealer. This warranty does not apply to any  
product on which the seals and/or serial number have been broken, removed,  
tampered with, defaced or altered in any manner. This warranty only applies to  
the original consumer/purchaser and is not transferable.  
Electronics found to be defective during the warranty period will be repaired or  
replacedatRockfordFosgatesdiscretion. Repairedorreplacedelectronicswill  
be covered by the balance of the original warranty period only. Rockford  
Fosgate shall not be responsible for any incidental or consequential damages  
resulting from a defect in electronics. Some states do not allow the exclusion  
or limitation of incidental or consequential damages, so the previous limitation  
may not be applicable.  
The warranty does not cover any appearance item, any cost or expense related  
totheremovalorreinstallationoftheproduct,anyaccessoryusedinconjunction  
with the product, damage to the product resulting from alteration, accident,  
misuse or abuse, or improper installation. This warranty does not apply if the  
parts or labor, which would otherwise be provided without charge under this  
warranty, are obtained from any other source than Rockford Fosgate or an  
Authorized Rockford Fosgate Service Center.  
This warranty is the only express warranty and does not create any implied  
warranties. RockfordFosgatelimitsitsobligationsunderanyimpliedwarranties  
under state laws to a period not to exceed the written warranty period. Some  
statesdonotallowlimitationonhowlonganimpliedwarrantylasts, sotheabove  
limitation may not apply. This warranty applies only to products sold in the  
United States of America or its possessions. For warranty outside the U.S.A.,  
please contact the nearest Authorized Rockford Fosgate Dealer. This warranty  
gives the consumer specific legal rights, and the consumer may have other  
rights which vary from state to state.  
A defective product must be shipped prepaid to the Authorized Rockford  
Fosgate Dealer from which the consumer purchased the product or to the  
Rockford Fosgate factory in Tempe, Arizona in the original factory carton or  
equivalent. Any shipping loss or damage will be borne by the consumer or the  
consumers shipper. A consumer returning a product to the factory should call  
(800) 669-9899 for a Return Authorization Number. All shipments shall be  
clearly marked with the Return Authorization Number on the outside of the  
shipping carton.  
Ship to:  
Rockford Corporation  
Warranty Repair Department  
2055 E. 5th Street  
Tempe, AZ 85281 U.S.A.  
Return Authorization Number:_________________  
 
Rockford Fosgate  
A Division of Rockford Corporation  
546 South Rockford Drive  
Tempe, Arizona 85281 U.S.A.  
In U.S.A., (602) 967-3565  
In Canada, call Korbon (905) 567-1929  
In Europe, Fax (49) 4207-801250  
REV. B 11/93  
MAN-0051  
 

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