Raypak Swimming Pool Heater R265B User Guide

CATALOG NO. 9100.555  
POOL  
Effective:  
Replaces:  
07-16-07  
02-06-07  
MODELS: R185B THROUGH R405B  
RAYPAK REPLACEMENT PARTS  
MODEL SIZES: R185B, R265B, R335B, R405B (ATMOSPHERIC, LOW NOx)  
MODEL TYPES: RP2100 w/CAPRON & ASME CAST IRON HEADERS,  
DIGITAL CONTROLS  
DATES OF MANUFACTURE: MODELS R185B THRU R405B IID 10-20-03 THRU 10-21-04  
MODELS R185B THRU R405B MV 01-05-04 THRU 10-21-04  
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES  
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE  
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS  
FROM ACTUAL HEATER COMPONENTS.  
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",  
CATALOG NO. 9001.10  
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030  
(805) 278-5300 Fax (800) 872-9725  
Litho In U.S.A.  
 
 
CALL  
OUT  
B
DESCRIPTION  
BURNER TRAY (Atmospheric)  
185B  
265B  
335B  
405B  
1-B  
Burner Tray w/Burners (sea level)*  
Burner Tray w/o Burner (sea level)*  
Burner Tray w/Gas Valve Nat Millivolt  
Burner Tray w/Gas Valve Pro Millivolt  
Burner Tray w/Gas Valve Nat IID  
Burner Tray w/Gas Valve Pro IID  
Burner Spacer/Hold Down Kit  
Burner  
Burner Orifice Nat. #51 (Sea Level)*  
Burner Orifice Pro. #57 (Sea Level)*  
Burner Tray w/o Manifold w/o burners  
BURNER TRAY (Fan Assisted Low Nox)  
Burner Tray w/Burners (0-5000)  
Burner Tray w/o Burner (0-5000)  
Burner Hold Down Kit  
005213F  
005217F  
005221F  
005225F  
005229F  
005233F  
005237F  
005214F  
005218F  
005222F  
005226F  
005230F  
005234F  
005238F  
005215F  
005219F  
005223F  
005227F  
005231F  
005235F  
005239F  
005216F  
005220F  
005224F  
005228F  
005232F  
005236F  
005240F  
2-B  
3-B  
4-B  
301210/13 301210/19 301210/24 301210/29  
350080F/13 350080F/19 350080F/24 350080F/29  
350083F/13 350083F/19 350083F/24 350083F/29  
5-B  
005265F  
005266F  
005267F  
005268F  
BB  
1-BB  
007994F  
007998F  
008002F  
309255/3  
351510/3  
351523/3  
008080F  
008133F  
007995F  
007999F  
008003F  
309255/5  
351510/5  
351523/5  
008080F  
008134F  
007996F  
008000F  
008004F  
309255/6  
351510/6  
351523/6  
008080F  
008134F  
007997F  
008001F  
008005F  
309255/7  
351510/7  
351523/7  
008080F  
008172F  
2-BB  
3-BB  
4-BB  
Burner  
Burner Orifice Nat. #30 (0-5000)*  
Burner Orifice Nat. #31 (above 5000 ft.)*  
Blower  
5-BB  
6-BB  
Air Shutter  
C
CONTROLS  
1-C  
2-C  
3-C  
4-C  
5-C  
6-C  
Thermostat Auto Reset 135 Deg Surface Mount  
AGS 135° (Auto Gas Shut-Off) - Red Epoxy  
High Limit 140° - Black Epoxy  
P. C. Board/Control IID Units  
Thermostat Control MV Units Mechanical  
Temperature Sensor IID Units  
GAS VALVE  
006725F  
600892B  
600893B  
010253F  
003346F  
009577F  
006725F  
600892B  
600893B  
010253F  
003346F  
009577F  
006725F  
600892B  
600893B  
010253F  
003346F  
009577F  
006725F  
600892B  
600893B  
010253F  
003346F  
009577F  
G
1-G  
Combination Valve - Nat. MV  
Combination Valve - Pro. MV  
Combination Valve - Nat. IID  
Combination Valve - Pro. IID  
Combination Valve - Gas On/Off -Nat (for Low Nox)  
HEAT EXCHANGER - POLYMER  
Heat Exchanger Assembly Complete  
Inlet/Outlet Header Complete  
Inlet/Outlet Header (Includes 6-HP)  
Return Header (Includes 6-HP)  
Tube Bundle **  
003898F  
003899F  
003900F  
004306F  
007424F  
003898F  
003899F  
003900F  
004306F  
007424F  
003898F  
003899F  
003900F  
004306F  
007424F  
003898F  
003899F  
003900F  
004306F  
007424F  
2-G  
HP  
1-HP  
2-HP  
006702F  
006827F  
006706F  
006707F  
006708F  
009878F  
005260F  
008259F  
006713F  
006714F  
006805F  
006715F  
006716F  
006717F  
006718F  
006719F  
006720F  
006721F  
006722F  
006723F  
006724F  
006826F  
006703F  
006827F  
006706F  
006707F  
006709F  
010365F  
005261F  
008259F  
006713F  
006714F  
006805F  
006715F  
006716F  
006717F  
006718F  
006719F  
006720F  
006721F  
006722F  
006723F  
006724F  
006826F  
006704F  
006827F  
006706F  
006707F  
006710F  
009880F  
005262F  
008259F  
006713F  
006714F  
006805F  
006715F  
006716F  
006717F  
006718F  
006719F  
006720F  
006721F  
006722F  
006723F  
006724F  
006826F  
006705F  
006827F  
006706F  
006707F  
006711F  
009881F  
005263F  
008259F  
006713F  
006714F  
006805F  
006715F  
006716F  
006717F  
006718F  
006719F  
006720F  
006721F  
006722F  
006723F  
006724F  
006826F  
3-HP  
4-HP  
Tube Bundle Cupro-Nickel (Upgrade)  
19-HP Baffle  
5-HP  
6-HP  
7-HP  
Flange Nut Kit  
O Ring Gasket (2)  
Sensor Adapter Digital Electronic  
Sensor Well Millivolt  
Bypass Kit  
8-HP  
9-HP  
Bypass Valve  
10-HP Bypass Dam / Shaft  
11-HP Bypass Spring (All Sizes Included)  
12-HP  
Unitherm Governor  
Unitherm Governor Plug  
Drain Plug  
Inlet/Outlet Header Dam  
2" PVC Connector & Nut (2)  
O Ring (2)  
13-HP  
14-HP  
15-HP  
16-HP  
17-HP  
18-HP  
Stainless Steel Baffle  
*FOR ALTITUDES ABOVE 2,000 FEET LEVEL, CONSULT THE FACTORY  
**WARNING: The hydraulic conditions or water chemistry that caused the tube bundle to fail have very likely also  
damaged the bypass valve and Unitherm Governor. We recommend you replace the Unitherm Governor and  
inspect the bypass assembly. Failure to do so could cause premature failure of this replacement part.  
 
CALL  
OUT  
HM  
DESCRIPTION  
HEAT EXCHANGER - METAL  
185B  
265B  
335B  
405B  
1-HM  
2-HM  
Heat Exchange Assy. ASME CI (Complete)  
Inlet/Outlet Header ASME CI (Complete)  
Inlet/Outlet Header ASME CI  
Return Header ASME CI  
Tube Bundle ASME **  
006726F  
006730F  
012319F  
006731F  
006732F  
005260F  
007870F  
800014B  
062234B  
850254  
006727F  
006730F  
012319F  
006731F  
006733F  
005261F  
007870F  
800014B  
062234B  
850254  
006728F  
006730F  
012319F  
006731F  
006734F  
005262F  
007870F  
800014B  
062234B  
850254  
006729F  
006730F  
012319F  
006731F  
006735F  
005263F  
007870F  
800014B  
062234B  
850254  
3-HM  
4-HM  
17-HM Baffle Kit  
5-HM  
6-HM  
7-HM  
8-HM  
9-HM  
10-HM  
11-HM  
Stud Bolt Kit  
Header Gasket (9)  
Unitherm Governor  
U.G. Retainer Spring  
Bypass Valve  
062235B  
850252  
500719  
062235B  
850253  
500719  
062235B  
850253  
500719  
062235B  
850253  
500719  
Bypass Spring  
Drain Valve  
12-HM  
13-HM  
14-HM  
15-HM  
Sensor Well  
Well Retaining Clip  
003765F  
300203  
003766F  
062236B  
800080B  
005264F  
003765F  
300203  
003766F  
062236B  
800080B  
005264F  
003765F  
300203  
003766F  
062236B  
800080B  
005264F  
003765F  
300203  
003766F  
062236B  
800080B  
005264F  
Inlet & Outlet Flange  
Flange Gasket 1 1/2" Connections  
Flange Gasket 2" Connections  
Rear Drain Plug & Cover  
CONTROL BOX  
16-HM  
J
1-J  
2-J  
3-J  
M
Transformer 120/240/24V  
Rocker Switch  
Relay Low Nox  
006736F  
009493F  
008784F  
006736F  
009493F  
008784F  
006736F  
009493F  
008784F  
006736F  
009493F  
008784F  
MISCELLANEOUS COMPONENTS  
Pressure Switch 1.75 PSI  
Pressure Switch 11 PSI Special-See Adjustment in Service Manual  
Thermostat Knob (1)  
Thermostat Shaft MV  
Knobstop (1)  
Thermal Fuse (Atmospheric)  
Roll-Out Switch (Low Nox)  
PRV 125 PSI (Optional)  
Deliming Kit  
Wire/Harness Millivolt  
Wire/Harness IID  
Control Bezel MV (Includes Dial Decal)  
Dial Decal MV  
Control Bezel IID (Includes Switch Decal)  
Switch/Decal-Membrane  
Control Bezel Cover  
Dial (Only)  
1-M  
006737F  
009133F  
009499F  
800307  
006737F  
009133F  
009499F  
800307  
006737F  
009133F  
009499F  
800307  
006737F  
009133F  
009499F  
800307  
2-M  
3-M  
4-M  
5-M  
006886F  
005899F  
006035F  
008091F  
052871F  
005269F  
009490F  
009489F  
009500F  
009491F  
009492F  
009487F  
009858F  
006886F  
005899F  
006035F  
011912F  
052871F  
005269F  
009490F  
009489F  
009500F  
009491F  
009492F  
009487F  
009858F  
006886F  
005899F  
006035F  
011912F  
052871F  
005269F  
009490F  
009489F  
009500F  
009491F  
009492F  
009487F  
009858F  
006886F  
005899F  
006035F  
011912F  
052871F  
005269F  
009490F  
009489F  
009500F  
009491F  
009492F  
009487F  
009858F  
6-M  
7-M  
8-M  
9-M  
10-M  
11-M  
12-M  
13-M  
14-M  
P
PILOT  
1-P  
Pilot Nat. MV  
Pilot Pro. MV  
600525B  
600575B  
002003F  
008155F  
003901F  
003902F  
003903F  
004308F  
600019B  
306693  
306692  
008082F  
062996  
004078F  
007864F  
307223  
600525B  
600575B  
002003F  
008155F  
003901F  
003902F  
003903F  
004308F  
600019B  
306693  
306692  
008082F  
062996  
004078F  
007864F  
307223  
600525B  
600575B  
002003F  
008155F  
003901F  
003902F  
003903F  
004308F  
600019B  
306693  
306692  
008082F  
062996  
004078F  
007864F  
307223  
600525B  
600575B  
002003F  
008155F  
003901F  
003902F  
003903F  
004308F  
600019B  
306693  
306692  
008082F  
062996  
004078F  
007864F  
307223  
2-P  
3-P  
4-P  
Pilot Nat & Pro IID Atmospheric  
Pilot Nat. IID Low Nox  
Pilot Orifice Nat. MV  
Pilot Orifice Pro. MV  
Pilot Orifice Nat. IID .020  
Pilot Orifice Pro. IID .012  
Pilot Generator MV  
Pilot MTG Bracket MV  
Pilot Mounting Bracket IID Atmospheric  
Pilot Mounting Bracket IID Low Nox  
Lighter Tube (MV Units Only)  
Pilot Tube  
5-P  
6-P  
7-P  
8-P  
9-P  
10-P  
11-P  
Hi Tension Wire IID with Pilot Electrode  
Pilot Shield  
 
CALL  
OUT  
R
DESCRIPTION  
185B  
265B  
335B  
405B  
REFRACTORY  
Refractory Common Lt & Rt (Includes 4-R insulation strips) 005282F  
Refractory Uncommon (Front & Rear)  
Refractory (All)  
Refractory Retainer Kit (Includes 4-R insulation strips)  
Insulation Strips  
1-R  
2-R  
5-R  
3-R  
005282F  
005284F  
012193F  
005288F  
006900F  
005282F  
005285F  
012194F  
005289F  
006900F  
005282F  
005286F  
012195F  
005290F  
006900F  
005283F  
012192F  
005287F  
006900F  
4-R  
S
SHEETMETAL  
1-S  
2-S  
Jacket Top (Louvered)  
005303F  
006740F  
005307F  
009501F  
006744F  
005304F  
006741F  
005308F  
009502F  
006744F  
006745F  
005277F  
009494F  
005301F  
005302F  
005279F  
005183  
005305F  
006742F  
005309F  
009503F  
006744F  
006745F  
005277F  
009494F  
005301F  
005302F  
005280F  
005184  
005306F  
006743F  
005310F  
009504F  
006744F  
006745F  
005277F  
009494F  
005301F  
005302F  
005281F  
005185  
Flue Collector (Units with Capron Header)  
Flue Collector (Units with Metal Header)  
Door Assy.  
Screw & Retainer  
Access Panel Set (3 Pcs.) (Units with Capron Header 006745F  
Access Panel Set (3 Pcs.) (Units with Metal Header)  
Side Panel Right  
Side Panel Left  
3-S  
4-S  
5-S  
005277F  
009494F  
005301F  
005302F  
005278F  
005182  
6-S  
7-S  
8-S  
9-S  
10-S  
11-S  
12-S  
13-S  
14-S  
15-S  
Side Panel Cap  
Rear Panel Kit (2 Pcs.)  
Sub-Base for Combustible Flooring  
Poolstat Cover/Lock  
009505  
009505  
009505  
009505  
High Limit Cover  
005294F  
008558F  
009495F  
009524F  
005294F  
008559F  
009496F  
009525F  
005294F  
008560F  
009497F  
009526F  
005294F  
008561F  
009498F  
009527F  
Base Shield (Not Shown)  
Up Front Control Panel  
Weather Shield  
V
VENTING  
1-V  
2-V  
3-V  
Indoor Stack Kit (Includes inner adapter panel)  
Stack Adapter  
"Pagoda" Top  
006696  
008895F  
007990  
006697  
008896F  
007991  
006698  
008897F  
007992  
006699  
008898F  
007993  
CONVERSION KITS**  
Gas Conversions  
185B  
265B  
335B  
405B  
Nat. to Pro. MV Pilot  
Pro. to Nat. MV Pilot  
Nat. to Pro. IID Pilot  
Pro. to Nat. IID Pilot  
004690B  
005319F  
N/A  
004690B  
005319F  
N/A  
004692B  
005320F  
N/A  
004692B  
005320F  
N/A  
N/A  
N/A  
N/A  
N/A  
** Gas conversions are to be done only by a qualified agency.  
 

Q Logic Network Card 8200 SERIES CONVERGED NETWORK ADAPTERS User Guide
Remington Electric Shaver R 3130 User Guide
Revolabs Telephone cme series User Guide
RIDGID Drums K6200 User Guide
Roberts Radio Portable Radio R9988 User Guide
Rockford Fosgate Stereo Amplifier T1000 4 User Guide
Roland Stereo Amplifier KC 60 User Guide
Samson Speaker D412 User Guide
Samsung Refrigerator RF266 User Guide
Sanyo Air Conditioner C2432 User Guide