Ives Door 620 Series User Manual

Installation Instructions  
829171-00  
602 and 702 Series Surface Continuous Hinges  
! CAUTION  
Please follow the installation instructions carefullyꢀ  
Not doing so may result in improper installation and  
void the manufacturer’s guaranteeꢀ  
2
Mount hinge to doorꢀ  
IMPORTANT NOTE: FOR ALL UL  
FIRE LABEL DOORS, 1/4”-20 X  
1-3/4” STEEL THROUGH BOLTS  
MUST BE USED FOR FASTENING  
THE HINGE TO THE DOORꢀ  
1/8”  
Frame  
Move door into opening and place  
door leaf of hinge on face of door so  
that top of door is flush with top of  
hinge and center line of hinge barrel  
is 1/16” from edge of doorꢀ  
INSTALLATION NOTES  
Aꢀ  
Edge of  
door  
Reinforcing and Rivet Nuts:  
No reinforcing is necessary except on heavy doorsꢀ  
Reinforcement and rivet nuts are required in the frame and  
door when door weight exceeds 300 poundsꢀ Maximum  
door weight is 600 poundsꢀ  
1/16”  
NOTE: There should be 1/8” clearance between the top of  
the door and the bottom of the frame header and 1/8”  
clearance between the edge of the door and frameꢀ An  
angle block, jack or shims will be helpful in positioning the  
door properlyꢀ Check to be sure hinge leaf is square to  
door with 1/16” gap from edge of frame to centerline of  
hinge barrel the full length of the hingeꢀ  
Pairs of Doors with Mullions:  
If the mullion is between the doors, treat as a single door  
installationꢀ If the mullion is behind the doors, treat as a  
double door installationꢀ  
Bꢀ  
With hinge and door held firmly and accurately in place, use  
1/4”-20 x 3/4” self drilling screws through cover clips and  
screw into door through mounting holes in door leafꢀ Cover  
clips should be located at top and bottom mounting holes,  
and equally spaced along the length of the door leafꢀ  
Note: Before proceeding, check to be sure that hinge is proper  
sizeꢀ Height of hinge should be 7/8” LESS than opening heightꢀ  
See other side of page for cutting instructionsꢀ  
Install remaining 1/4”-20 x 3/4” self drilling screws through  
mounting holes in door leafꢀ  
1
Mount hinge to frameꢀ  
ALL HOLE LOCATIONS ON HINGE LEAF MUST BE FASTENED TO  
DOOR FOR PROPER OPERATIONꢀ FAILURE TO INSTALL ALL  
FASTENERS WILL VOID WARRANTY AND UL FIRE LABEL LISTINGSꢀ  
Place frame leaf of hinge on face  
of frame so that there is 1/8” gap  
Aꢀ  
1/8”  
Frame  
between top of hinge and  
underside of frame header, and  
1/16” gap between edge of the  
frame and the center line of the  
hinge barrelꢀ Check to be sure  
hinge leaf is square to frame with  
1/16” gap from edge of frame to  
centerline of hinge barrel the full  
3
Check for proper operationꢀ  
Aꢀ Close door and check for  
proper operation and  
1/8”  
clearancesꢀ  
length of the hingeꢀ  
1/16”  
1/8”  
With hinge held firmly and accurately  
to frame, place 1/4”-20 x 3/4” self drilling  
screws through cover clips and screw into frame through  
mounting holes in hinge leafꢀ Cover clips should be located  
at the top and bottom mounting holes, and equally spaced  
along the length of the frame leafꢀ  
Bꢀ  
Cꢀ  
4
Mount screw coversꢀ  
Aꢀ After door has been checked for proper operation and all  
mounting screws have been tightened, engage short leg of  
cover to barrel side of clipꢀ  
Install remaining 1/4”-20 x 3/4” self drilling screws through  
mounting holes in frame leafꢀ  
Bꢀ Tap cover onto outside clip with rubber  
mallet so that long leg of cover sets  
against frame of door surfaceꢀ  
ALL HOLE LOCATIONS ON HINGE LEAF MUST BE FASTENED TO  
FRAME FOR PROPER OPERATIONꢀ FAILURE TO INSTALL ALL  
FASTENERS WILL VOID WARRANTY AND UL FIRE LABEL LISTINGSꢀ  
DO NOT DAMAGE COVERꢀ  
NOTE: FOR THIN METAL FRAMES (18 GAUGE OR THINNER)  
THE USE OF RIVET NUT STYLE FASTENERS IS RECOMMENDEDꢀ  
829171-00(0)  
© 2006 Ingersoll-Rand Company Limited  
 

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