Ingersoll Rand Patio Umbrella SLB1200 User Manual

Form MHD56109  
PARTS, OPERATION AND MAINTENANCE MANUAL  
for  
LEVER CHAIN HOIST MODELS  
SLB150  
3/4 ton  
SLB600  
3 ton  
SLB200  
1 ton  
SLB1200  
6 ton  
SLB300  
1-1/2 ton  
(Dwg. MHP0829)  
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual  
contains important safety, installation, operation and maintenance  
information. Make this manual available to all persons responsible for  
the installation, operation and maintenance of these products.  
WARNING  
Do not use this hoist for lifting, supporting, or transporting people or lifting or supporting  
loads over people.  
Always operate, inspect and maintain this hoist in accordance with American National  
Standards Institute Safety Code (ASME B30.21) and any other applicable safety codes  
and regulations.  
Form MHD56109  
Edition 9  
July 2013  
71480545  
© 2013 Ingersoll-Rand  
 
SAFE OPERATING INSTRUCTIONS  
The following warnings and operating instructions have been  
12. Never use hoist load chain as a sling.  
adapted in part from American National Standard ASME B30.21  
and are intended to avoid unsafe operating practices which might  
lead to injury or property damage.  
13. Never operate a hoist when load chain is not centered under  
top hook. Do not “side pull” or “yard.”  
14. Never operate a hoist with twisted, kinked, “capsized” or  
damaged load chain.  
Ingersoll Rand recognizes that most companies who use hoists  
have a safety program in force in their plants. In the event that  
some conflict exists between a rule set forth in this publication  
and a similar rule already set by an individual company, the more  
stringent of the two should take precedence.  
15. Do not force a chain or hook into place by hammering.  
16. Never insert point of hook into a chain link.  
17. Be certain load is properly seated in saddle of hook and hook  
latch is engaged.  
18. Do not support load on tip of hook.  
19. Never run load chain over a sharp edge. Use a sheave.  
20. When using two hoists to suspend one load, select two hoists  
each having a rated capacity equal to or more than the load.  
This provides adequate safety in the event of a sudden load  
shift.  
Safe Operating Instructions are provided to make an operator  
aware of dangerous practices to avoid and are not necessarily  
limited to the following list. Refer to specific sections in the  
manual for additional safety information.  
21. Pay attention to the load at all times when operating hoist.  
22. Always ensure that you, and all other people, are clear of  
load path. Do not lift a load over people.  
1. Only allow personnel trained in safety and operation of this  
product to operate hoist.  
2. Only operate a hoist if you are physically fit to do so.  
3. When a “DO NOT OPERATE” sign is placed on hoist, do  
not operate hoist until sign has been removed by designated  
personnel.  
23. Never use hoist for lifting or lowering people, and never  
allow anyone to stand on a suspended load.  
24. Ease slack out of chain and sling when starting a lift. Do not  
jerk the load.  
4. Before each shift, the operator should inspect hoist for wear  
or damage.  
5. Never use a hoist which inspection indicates is worn or  
damaged.  
6. Periodically, inspect hoist thoroughly and replace worn or  
damaged parts. Refer to “INSPECTION” section.  
7. Lubricate hoist regularly. Refer to “LUBRICATION”  
section.  
25. Do not swing a suspended load.  
26. Do not leave a load suspended when hoist is unattended or  
not in use.  
27. Never weld or cut on a load suspended by the hoist.  
28. Never use hoist chain as a welding electrode.  
29. Do not operate hoist if chain jumping, excessive noise,  
jamming, overloading, or binding occurs.  
30. Keep load from hitting load chain.  
8. Do not use hoist if hook latch has been sprung or broken.  
9. Check that hook latches are engaged before using.  
10. Never splice a hoist chain by inserting a bolt between links.  
11. Only lift loads less than or equal to rated capacity of hoist.  
Refer to “SPECIFICATIONS” section.  
31. Do not use a cheater bar or extended handle.  
32. Never place hand inside throat area of a hook.  
33. After use, or when in a non-operational mode, hoist should  
be secured against unauthorized and unwarranted use.  
34. Only operate hoist with manual power.  
SPECIFICATIONS  
General  
Model Code Explanation  
The Lever Chain Hoist can be mounted to the suspension shaft of  
a trolley or a permanent mounting structure. The hoist is designed  
to lift and lower loads up to rated capacity with minimal lever  
effort.  
Example:  
Series  
SLB  
-
300  
-
15  
Hoist Capacity  
Lift (Hoist load chain/hook travel)  
To determine hoist configuration refer to capacity and lot number  
nameplate located on hand lever for model number information.  
Series  
Hoist Capacity  
Lift  
Options  
SLB = Silver Lever Hoist  
150 = 3/4 metric ton / 750 kg  
200 = 1 metric ton / 1,000 kg  
300 = 1-1/2 metric ton / 1,500 kg  
600 = 3 metric ton / 3,000 kg  
1200 = 6 metric ton / 6,000 kg  
15 = 5 m (standard)  
20 = 6 m  
XX = Specify length  
F = Hoist without load chain  
S = Shipyard Hook  
MHD56109 - Edition 9  
3
 
Specifications Table  
Hoist Net Weight  
with standard  
1.5 m of lift (kg)  
Model  
No.  
Capacity  
(metric tons)  
Lever Pull to lift  
rated load (kg)  
Load  
Chain size (mm)  
Wt. of chain per  
0.3 m of lift (kg)  
No. of chain  
falls  
SLB150  
SLB200  
SLB300  
SLB600  
SLB1200  
3/4  
18.5  
27  
6 x 18  
7.1 x 21.2  
10 x 30  
0.24  
7.03  
1
1-1/2  
3
1
2
24  
0.34  
1.66  
1.32  
11.0  
20.0  
30.4  
24  
6
26  
INSTALLATION  
Prior to installing hoist, carefully inspect it for possible shipping  
damage. Hoists are supplied fully lubricated from the factory.  
Ensure load chain is lubricated prior to hoist operation.  
NOTICE  
• Each time a load is lifted, operation of load brake should be  
checked by raising load slightly and stopping to ensure brake  
will hold load before continuing to lift load.  
CAUTION  
• Owners and users are advised to examine specific, local or  
other regulations, including American National Standards  
Institute and/or OSHA Regulations, which may apply to a  
particular type of use of this product, before installing or  
putting hoist to use.  
Top Hook  
Hook Latch  
D
A
F
O
The SLB lever chain hoist can be used in any position provided it  
Free Knob  
E
E
is rigged to pull in a straight line from top hook to bottom hook.  
Selector Lever  
Load Chain  
The hoist body must be positioned so that it does not contact the  
load or support members when in use. Ensure hand lever  
movement is unrestricted.  
Hand Lever  
(Hook side)  
When operating in limited areas suitable lifting attachments or  
slings must be used to prevent hoist body and hand lever from  
being obstructed.  
Bottom  
Hook  
Load Chain  
(Anchor side)  
Chain Stopper  
CAUTION  
(Dwg. MHP0830)  
• Ensure hoist top and bottom hooks are properly rigged and  
hook latches are engaged, prior to use.  
Familiarize operators and personnel responsible for hoist  
installation and service with ASME B30.21 specifications and  
this manual prior to placing unit into service. All requirements of  
this specification, including testing should be met before  
approving hoist for operation.  
Initial Operating Checks  
Operate hoist with a test load (10% of rated capacity) by raising  
and lowering this load several times. Verify brake operation by  
lowering same load to check load does not slip when lowering  
stops.  
OPERATION  
The four most important aspects of hoist operation are:  
1. Follow all safety instructions when operating hoist.  
2. Allow only personnel trained in safety and operation of this  
hoist to operate hoist.  
3. Subject each hoist to a regular inspection and maintenance  
procedure.  
Positioning Unloaded Hook (Neutral Position)  
Refer to Dwg. MHP0830 on page 4.  
Check that chain stopper (54) is securely fastened in last link of  
load chain anchor end. The load chain stopper is intended to  
prevent load chain from becoming disengaged from hoist and is  
not intended to support the load.  
4. Be aware of hoist capacity and weight of load at all times.  
WARNING  
• The hoist is not designed or suitable for lifting, lowering or  
moving persons. Never lift loads over people.  
4
MHD56109 - Edition 9  
 
 
Lowering Load (DOWN Position - Payout)  
CAUTION  
Refer to Dwg. MHP0825 on page 5.  
• Ensure load is properly seated in saddle of bottom hook.  
In NEUTRAL “N” position hand lever does not engage ratchet  
gear. The hand lever free-wheels until selector lever is shifted to  
UP or DOWN position.  
1. Set selector lever to NEUTRAL (center) position.  
2. Turn free chain knob counterclockwise.  
WARNING  
• Do not continue lowering load after chain stopper has  
contacted hoist body as damage may occur to hoist resulting in  
a falling load which can cause severe injury, death or property  
damage.  
3. Grasp and pull one side of load chain or turn free knob until  
desired hook location is achieved.  
4. Connect hook to load. Pull anchor side of load chain or turn  
free knob until chain slack is removed.  
The following procedure assumes hoist selector lever is in UP  
position, hoist is holding a load and the operator wants to lower  
(payout) the load:  
1. Place selector lever in DOWN position.  
2. Rotate (ratchet) hand lever in counterclockwise direction to  
lower (payout) load.  
WARNING  
• Do not support or hang loads from load chain anchor end.  
Brake may not hold load or operate correctly.  
CAUTION  
Lifting Load (UP Position - Haul-In)  
To prevent injury or property damage always lower loads  
until load chain becomes slack before shifting to NEUTRAL  
position.  
Refer to Dwg. MHP0825 on page 5.  
The following procedure assumes hoist is in NEUTRAL (center)  
position and hook is attached to a load, but hoist is not supporting  
the load.  
1. Place selector lever in UP position.  
2. Rotate free knob clockwise.  
3. Pull anchor end of load chain until slack is removed.  
4. Rotate (ratchet) hand lever in clockwise direction to raise  
(haul-in) load.  
Storing the Hoist  
1. Always store hoist in a no load condition.  
2. Switch selector lever to NEUTRAL (center position).  
3. Wipe off all dirt and water.  
4. Oil the chain, hook pins and hook latch pins.  
5. Hang in a dry place.  
6. Before returning hoist to service follow instructions for  
‘Hoists not in Regular Use’ in “INSPECTION” section.  
NOTICE  
• Ratchet may not engage and raise (haul-in) load until all  
chain slack is removed and hoist is supporting load weight. If  
hand lever movement does not produce lifting, apply tension  
to anchor side of load chain while ratcheting until slack is  
removed and hoist begins lifting load. If hoist does not operate  
properly under load, remove load, inspect and repair hoist.  
“Up”  
(Haul In) Position  
“Down”  
(Payout) Position  
Neutral  
Free Chain Position  
Free  
Knob  
Selector  
Lever  
(Dwg. MHP0825)  
MHD56109 - Edition 9  
5
 
 
INSPECTION  
1. OPERATION. Check for visual signs or abnormal noises  
WARNING  
which could indicate a potential problem. Check chain feed  
through hoist and on 6 ton units the hook idler sheave. If  
chain binds, jumps or is excessively noisy or “clicks,” clean  
and lubricate the chain. If problem persists, chain may have  
to be replaced. Do not operate hoist until all problems have  
been determined and corrected.  
• All new, altered or modified equipment should be inspected  
and tested by personnel trained in safety, operation and  
maintenance of this equipment to ensure safe operation at  
rated specifications before placing equipment in service.  
2. HOOKS. Check for wear or damage, increased throat width,  
bent shank or twisting of hook. Replace hooks that exceed  
the throat opening discard width (15%) shown in Table 1  
(refer to Dwg. MHP0040 on page 6) or are twisted (refer to  
Dwg. MHP0111 on page 6). If hook latch snaps past tip of  
hook, hook is sprung and must be replaced. Check hooks  
swivel easily and smoothly. Repair or lubricate as necessary.  
Frequent and periodic inspections should be performed on  
equipment in regular service. Frequent inspections are visual  
examinations performed by operators or service personnel and  
include observations made during routine equipment operation.  
Periodic inspections are thorough inspections conducted by  
personnel trained in the safety, operation and maintenance of this  
equipment. ASME B30.21 states inspection intervals depend  
upon the nature of the critical components of the equipment and  
severity of usage.  
Throat Width  
Careful inspection on a regular basis will reveal potentially  
dangerous conditions while still in the early stages, allowing  
corrective action to be taken before the condition becomes  
dangerous.  
Deficiencies revealed through inspection, or noted during  
operation, must be reported to designated personnel trained in  
safety, operation and maintenance of this equipment. A  
determination as to whether a condition constitutes a safety  
hazard must be decided, and the correction of noted safety  
hazards accomplished and documented before placing equipment  
in service.  
(Dwg. MHP0040)  
Table 1  
Throat Width  
(mm)  
Discard Width  
(mm)  
Model No.  
Records and Reports  
SLB150  
SLB200  
SLB300  
SLB600  
SLB1200  
29  
32  
35  
44  
50  
31  
35  
Inspection records, listing all points requiring periodic inspection  
should be maintained for all load bearing equipment. Written  
reports, based on severity of service, should be made on the  
condition of critical parts as a method of documenting periodic  
inspections. These reports should be dated, signed by the person  
who performed the inspection, and kept on file where they are  
readily available for review.  
39  
48.3  
55  
3. HOOK LATCHES. Check operation of hook latches.  
Replace if broken or missing.  
Load Chain Reports  
Records should be maintained documenting the condition of load  
chain removed from service as part of a long-range load chain  
inspection program. Accurate records will establish a relationship  
between visual observations noted during frequent inspections  
and the actual condition of the load chain as determined by  
periodic inspection methods.  
Frequent Inspection  
The lever chain hoist should be inspected at the beginning of each  
shift. Visual inspections should also be conducted during regular  
service for any damage or evidence of malfunction which appears  
between regular inspections.  
Normal  
Can Be Used  
Twisted  
DO NOT USE  
(Dwg. MHP0111)  
6
MHD56109 - Edition 9  
 
   
4. CHAIN. Refer to Dwg. MHP0102 on page 7. Examine each  
link for bending, cracks in weld areas or shoulders,  
transverse nicks and gouges, weld splatter, corrosion pits,  
striation (minute parallel lines) and chain wear, including  
bearing surfaces between chain links. Replace a chain that  
fails any of the inspections. Check lubrication and lubricate  
if necessary. Refer to “Load Chain” in “LUBRICATION”  
section.  
3. HOOKS. Inspect hooks for cracks. Use magnetic particle or  
dye penetrant to check for cracks. Inspect hook retaining  
parts. Tighten, repair or replace if necessary. Refer to the  
latest edition of ASME B30.10 (Hooks) for additional hook  
inspection information.  
4. CHAIN SHEAVES. Check for excessive wear or damage.  
Replace if necessary.  
5. BRAKE. Ensure proper operation. Brake must hold hoist  
rated capacity. If load test indicates the need, disassemble.  
Brake disks must be free of oil, any grease, unglazed and  
uniform in thickness. Refer to “MAINTENANCE” section  
for allowable brake disk wear. Check all other brake surfaces  
for wear, deformation or foreign deposits. Inspect gear teeth,  
pawl and pawl spring for damage. Check that brake pawl  
stops counterclockwise rotation of ratchet gear. Clean and  
replace damaged components as necessary.  
Welded Area  
Diameter  
Wear in  
these areas  
6. SUPPORTING STRUCTURE. If a permanent structure is  
used, inspect for continued ability to support load.  
7. LABELS AND TAGS. Check for presence and legibility.  
Replace if necessary.  
8. LOAD CHAIN. Measure chain for stretching by measuring  
across five link sections all along chain length, refer to Dwg.  
MHP0041 on page 7. When any five links in the working  
length reach or exceed discard length shown in Table 2,  
replace entire chain. Always use a genuine Ingersoll Rand  
replacement chain.  
(Dwg. MHP0102)  
CAUTION  
• The full extent of chain wear cannot be determined by visual  
inspection. At any indication of chain wear, inspect chain and  
load sheave in accordance with instructions in “Periodic  
Inspection.”  
• A worn load chain may cause damage to load sheave. Inspect  
load sheave and replace if damaged or worn.  
Gauge Length  
5. LOAD CHAIN REEVING. Refer to Dwg. MHP0042 on page  
9. Make sure welds on standing links are away from load  
sheave. Reinstall chain if necessary. On 6 ton hoists, make  
sure chain is not capsized, twisted or kinked. Ensure chain  
stopper is installed in last link of load chain. Adjust as  
required.  
(Dwg. MHP0041)  
Table 2  
Model  
No.  
Chain Size  
(mm)  
Normal  
Length (mm)  
Discard  
Length (mm)  
SLB150  
SLB200  
SLB300  
SLB600  
SLB1200  
6. HAND LEVER. Check for cracks, bending and other  
damage. Replace if necessary.  
6 x 18  
7.1 x 21.2  
10 x 30  
90  
92.3  
107.6  
153.7  
105  
150  
Periodic Inspection  
According to ASME B30.21, frequency of periodic inspection  
depends on the severity of usage:  
9. CHAIN STOPPER. Ensure chain stopper is installed in last  
link of anchor end of load chain. Replace if missing or  
damaged. Refer to ‘Attaching End of Load Chain’ in  
“MAINTENANCE” section.  
NORMAL  
yearly  
HEAVY  
semiannually  
SEVERE  
quarterly  
Disassembly may be required for HEAVY or SEVERE usage.  
Keep accumulative records of periodic inspections to provide a  
basis for continuing evaluation. Inspect all items in “Frequent  
Inspection”. Also inspect the following:  
Hoists Not in Regular Use  
1. Hoists which have been idle for a period of one month or  
more, but less than one year shall be given an inspection  
conforming with requirements of “Frequent Inspection”  
before being placed into service.  
2. Hoists which have been idle for a period of over one year  
shall be given a complete inspection conforming with  
requirements of “Periodic Inspection” before being placed  
into service.  
1. FASTENERS. Check rivets, capscrews, nuts, cotter pins and  
other fasteners on hooks and hoist body. Replace if missing  
and tighten or secure if loose.  
2. ALL COMPONENTS. Inspect for wear, damage, distortion,  
deformation and cleanliness. Disassemble and check gears,  
shafts, bearings, sheaves, chain guides, springs and covers.  
Replace worn or damaged parts. Clean, lubricate and  
reassemble.  
3. Standby hoists shall be inspected at least semiannually in  
accordance with requirements of “Frequent Inspection”. In  
abnormal operating conditions, equipment should be  
inspected at shorter intervals.  
MHD56109 - Edition 9  
7
 
   
LUBRICATION  
General  
Load Chain  
Thread lubricant or an anti-seize compound use is recommended  
for threaded shafts, capscrews and nuts. Unless otherwise stated,  
remove old lubricant, clean part with an acid free solvent and  
apply a new coating of lubricant to part before assembly.  
WARNING  
• Failure to maintain clean and well lubricated load chain may  
result in chain failure causing injury, death or substantial  
property damage.  
Gear  
1. Lubricate each link of chain weekly. Apply new lubricant  
over existing layer.  
2. In severe applications or corrosive environments, lubricate  
more frequently than normal.  
3. Lubricate hook and hook latch pivot points with same  
lubricant used on load chain.  
Remove prevailing torque type nut (60) on side of hoist opposite  
hand lever and remove gear case assembly (1). Remove old  
grease and replace with new. For temperatures -29° to 10° C use  
EP 1 grease or equivalent. For temperatures -1° to 49° C use EP 2  
grease or equivalent.  
4. To remove rust or abrasive dust buildup, clean chain with an  
acid free solvent. After cleaning, lubricate chain.  
5. Use Ingersoll Rand LUBRI-LINK-GREEN® or a SAE 50  
to 90W EP oil.  
TROUBLESHOOTING  
This section provides basic troubleshooting information. Specific causes to problems are best identified by thorough inspections performed  
by personnel instructed in safety, operation and maintenance of this equipment. The chart below provides a brief guide to common hoist  
symptoms, probable causes and remedies.  
.
SYMPTOM  
CAUSE  
REMEDY  
Hoist will not hold Brake may be slipping.  
rated load.  
Inspect and adjust or repair as described in “INSPECTION” and “MAINTE-  
NANCE” sections.  
Hoist will not lift  
load.  
Excess slack in load chain.  
Pull down on load chain while ratcheting until slack is removed and hoist  
begins lifting load. Refer to “OPERATION” section.  
Hoist is overloaded.  
Reduce load to within rated capacity.  
Hoist is in NEUTRAL (N) mode.  
Ensure selector lever is in UP position. Refer to “OPERATION” section.  
Load chain binds. Damaged load chain, pinion shaft, gears Disassemble and inspect components as described in “MAINTENANCE”  
or sheaves.  
and “INSPECTION sections.  
Load chain not installed properly  
(twisted, kinked or “capsized”).  
Inspect and adjust or repair as described in “INSPECTION” and “MAINTE-  
NANCE” sections.  
Load hook latch  
does not work.  
Latch broken.  
Replace hook latch.  
Load hook bent or twisted.  
Inspect load hook as described in “INSPECTION” section. Replace if  
necessary.  
Hoist will not free Brake is set.  
chain.  
Rotate free chain knob counterclockwise. Refer to “OPERATION” section.  
8
MHD56109 - Edition 9  
 
MAINTENANCE  
In the process of disassembling the hoist, observe the following:  
WARNING  
1. Never disassemble hoist any further than is necessary to  
accomplish needed repair. A good part can be damaged  
during the course of disassembly.  
• Never perform maintenance on hoist while it is supporting a  
load.  
• Before performing maintenance, tag hoist:  
WARNING - DO NOT OPERATE -  
EQUIPMENT BEING REPAIRED.  
• Only allow personnel trained in the operation and service of  
this product to perform maintenance.  
• After performing any maintenance on hoist, test to 125% of  
its rated capacity before returning to service. Testing to 150%  
of rated capacity might be required to comply with standards  
and regulations set forth in areas outside of the USA.  
2. Never use excessive force when removing parts. Tapping  
gently around the perimeter of a cover or housing with a soft  
hammer, for example, is sufficient to break the seal.  
3. Do not apply heat to a part to free it for removal, unless part  
being heated is already worn or damaged beyond repair and  
no additional damage will occur to other parts.  
In general, hoist is designed to permit easy disassembly and  
assembly. Use of heat or excessive force should not be  
required.  
4. Keep work area as clean as practical, to prevent dirt and  
other foreign matter from getting into bearings or other  
moving parts.  
Installing New Load Chain  
5. When grasping a part in a vise, always use leather-covered  
or copper-covered vise jaws to protect the surface of the part  
and help prevent distortion. This is particularly true of  
threaded members, machined surfaces and housings.  
6. Do not remove any part which is press fit in or on a  
subassembly unless removal of that part is necessary for  
repairs or replacement.  
Refer to Dwg. MHP0042 on page 9.  
1. Ensure welds of “standing” links on new load chain are  
facing away from load sheave assembly (7).  
2. Ensure load chain (55) is reeved between load sheave  
assembly (7) and chain guides (6) and (8).  
3. Bottom hook assembly (50) must be on left fall of load chain  
(55) and right fall must have a chain stopper (54) attached to  
end link.  
6 ton Hoist  
Load Chain  
Load Sheave  
Standing Link  
Chain Weld  
Attach chain  
end to hoist top  
E
hook bracket  
(Dwg. MHP0042)  
Weld on standing links  
must be to outside of  
top load sheave and  
to inside of bottom  
hook idle sheave  
NOTICE  
• Right and left designations are as viewed from hand lever  
side of hoist.  
4. On 6 ton hoists feed load chain through bottom block  
assembly and secure to top hook bracket with capscrew (49)  
and nut (60). Ensure load chain is straight and not twisted.  
Chain weld on standing links will be to the inside of bottom  
hook idler sheave (56). Refer to Dwg. MHP0834 on page 9.  
5. Lubricate new load chain before using hoist. Refer to  
“LUBRICATION” section for recommended lubricants.  
(Dwg. MHP0834)  
Hoist Disassembly  
Refer to Dwg. MHP0773 on page 12.  
General Disassembly  
Accessing Brake End  
The following instructions provide necessary information to  
disassemble, inspect, repair and assemble hoist. Hoist assembly  
parts drawings are provided in “PARTS” section.  
1. Remove retainer wire (30) and lift off cover (29).  
2. Remove split pin (71) and castle nut (70) from  
drive shaft (3).  
3. Remove screw (69) and washer (68).  
If a hoist is being completely disassembled for any reason, follow  
the order of the topics as they are presented. It is recommended  
that all maintenance work on hoist be performed on a bench in a  
clean dust free area.  
4. Remove two screw (64) and washer (65) from lever handle  
assembly (25). Lift off lever handle assembly (25).  
MHD56109 - Edition 9  
9
 
   
5. Remove change over pawl (22), spring shaft (23) and change  
over spring (24) from lever handle assembly (25).  
6. Carefully pry change hand wheel (28) from change  
over gear (20).  
7. Remove screw (64), washers (65) and prevailing torque type  
nut (60) from threaded spacers (94). Remove brake cover  
assembly (19).  
8. Secure drive shaft (3) to prevent rotation and unscrew disk  
hub (15).  
9. Remove friction disk (17), ratchet disk (18) and free spring  
(16).  
Inspection  
All disassembled parts should be inspected to determine their  
fitness for continued use. Pay particular attention to the  
following:  
1. Inspect all gears for worn, cracked, or broken teeth.  
2. Inspect shafts for ridges caused by wear. If ridges caused by  
wear are apparent on shafts, replace shaft.  
3. Inspect all threaded items and replace those having damaged  
threads.  
4. Inspect brake disks for oil. If brake disks are oil-soaked,  
replace brake disks.  
10. Remove snap ring (63) from posts on side plate assembly B  
(12). Remove pawls (14) and pawl spring (13).  
5. Measure thickness of brake disks. New brake disk thickness  
is 3 mm. Discard brake disks if thickness is 2 mm or less.  
Accessing Gear End  
Repair  
1. Remove four prevailing torque type nuts (60) from side plate  
threaded spacers (94).  
Actual repairs are limited to removal of small burrs and other  
minor surface imperfections. Use a fine stone or emery cloth for  
this work.  
1. Worn or damaged parts must be replaced. Refer to applicable  
parts listing for specific replacement parts information.  
2. Inspect all remaining parts for evidence of damage. Replace  
or repair any part which is in questionable condition. The  
cost of the part is often minor in comparison with the cost of  
redoing the job.  
2. Remove gear case assembly (1).  
3. Remove driver shaft assembly (2).  
4. Remove snap ring (62) from load sheave assembly (7) if  
complete hoist is to be disassembled.  
Accessing Load Sheave  
Follow steps 1 through 10 in ‘Accessing Brake End’ and steps 1  
through 4 in ‘Accessing Gear End’.  
1. Slide out Drive shaft (3) from gear end.  
3. Smooth out all minor nicks, burrs, or galled spots on shafts,  
bores, pins or spacers.  
2. Carefully remove side plate assembly B (brake side) (12).  
3. Remove chain leaders (9) and (11), stripper (10),  
guide ring B (8) and top hook (45) with top pin (48).  
4. Remove splined gear (4) from load sheave assembly (7).  
Remove load sheave from side plate assembly A (gear side)  
(5).  
4. Polish edges of all shaft shoulders to remove small nicks  
which may have been caused during handling.  
5. Remove all nicks and burrs caused by lockwashers.  
Hoist Assembly  
5. Only if necessary, tap side plate threaded spacers (94) from  
side plate assembly A (gear side) (5).  
Refer to Dwg. MHP0773 on page 12.  
Load Sheave Assembly  
Bottom Hook Disassembly  
1. Install side plate threaded spacers (94) in side plate assembly  
A (gear side) (5).  
2. Install load sheave (7) in side plate assembly A (5).  
3. Apply grease to Bearing A (91) located on end of load  
sheave (7).  
4. Install chain leaders (9) and (11), stripper (10), guide ring B  
(8) and top hook (45) on top pin (48) in side plate assembly  
A (5).  
5. Carefully install side plate assembly B (brake end) (12) to  
engage locating diameters of parts installed in step 4.  
6. Push side plates together to ensure all parts are located and  
secure.  
1. On single fall hoists remove prevailing torque type nut (77)  
and capscrew (52). Separate load chain from hook.  
2. On 6 ton double fall hoists remove retainer rings (95).  
3. Carefully slide idler sheave shaft (96) from hook block (57).  
Remove idler sheave (56) and remove rollers (97) from idler  
sheave (56).  
4. Slide out idler sheave shaft (96) and remove bottom hook  
(51).  
Cleaning, Inspection and Repair  
Use the following procedures to clean and inspect the components  
of hoist.  
Gear End Assembly  
Follow steps 1 through 6 described in ‘Load Sheave Assembly’.  
1. Install splined gear (4) on load sheave (7). Install snap ring  
(62) on load sheave (7) to secure splined gear (4).  
2. Install drive shaft (3) through center of load sheave (7).  
3. Install driver shaft gears (2) so gear teeth are correctly timed  
and spigots locate in bearing sleeves in side plate assembly  
A (5). Refer to ‘Gear Timing’ section.  
Cleaning  
Clean all hoist component parts in solvent (except for brake  
disks). Use of a stiff bristle brush will facilitate removal of  
accumulated dirt and sediments on gears, shafts and housings.  
Dry each part using low pressure, filtered compressed air. If brake  
disks are oil-soaked, they must be replaced.  
4. Apply a thick coat of grease as recommended in  
“LUBRICATION” section to all gear teeth. Install gear case  
(1) over driver shaft (2) to locate and engage gear spigots.  
5. Secure gear cover with prevailing torque type nut (60).  
10  
MHD56109 - Edition 9  
 
Brake End Assembly  
Bottom Hook Assembly  
Follow steps 1 through 6 described in ‘Load Sheave Assembly’  
and steps 1 through 5 described in ‘Gear End Assembly’.  
1. On 6 ton double fall hoists grease and install rollers (97) in  
bore of idler sheave (56).  
2. Install idler sheave shaft (96) through idler sheave (56) bore.  
Ensure rollers (97) remain in position.  
CAUTION  
3. Secure idler sheave shaft (96) with retainer rings (95) at both  
ends.  
• The brake will not operate properly if there is oil or grease  
on brake friction disk (17).  
4. Install hook (51) in hook block (57).  
5. Install idler sheave shaft (96) and secure with retainer ring  
(95).  
1. Thread disk hub (15) onto drive shaft (3) until snug. Stepped  
side of brake hub must face out.  
6. On single fall hoists install last link of load chain in hook  
assembly and install capscrew (52) and nut (77).  
2. Install pawl springs (13) and pawls (14) to posts on side  
plate assembly B (brake end) (12) and secure with snap rings  
(63).  
Gear Timing  
3. Install first friction disk (17) followed by ratchet disk (18)  
and second friction disk (17). Ratchet disk teeth must engage  
two pawls (14) mounted on side plate assembly B (12). Only  
clockwise rotation of ratchet disk (18) must be possible.  
4. Install brake lever cover assembly (19) on side plate  
assembly B (12). Brake cover assembly will locate on  
threaded spacers (94). Secure with prevailing torque type  
nuts (60).  
For proper operation, timing marks on driver shaft gears (2) must  
be in correct positions. Timing marks are circular impressions  
near center of driver shaft gears (2). Refer to Dwg. MHP0827 on  
5. Install spring (16) on drive shaft (3) then secure load sheave  
(7) to prevent rotation and thread disk hub (15) onto drive  
shaft (3) until snug.  
6. Install change over spring (24), spring shaft (23) and change  
over pawl (22) in lever handle assembly (25).  
7. Install lever assembly on brake lever cover assembly (19).  
Secure with washers (65) and screw (64).  
8. Install screws (64) and washers (65).  
9. To assist further assembly move selector lever to UP  
position. Install hand wheel (28) and install screws (69) and  
washer (68).  
10. Install bushing (31).  
3/4 ton  
11. Install and castle nut (70) until snug and then back nut off  
3/4 turn and align slot with pin hole in drive shaft (3). Install  
split pin (71) but do not bend ends apart. Test to ensure  
adjustment block will freely move to free chain position. If  
not, back off nut one more slot and retest. Install and bend  
cotter pin ends apart.  
(Dwg. MHP0827)  
(3/4 ton shown) timing marks typical for 3/4 - 6 ton  
Load Test  
12. Install cover (29) and secure in position with retainer wire  
(30).  
Prior to initial use, all new, extensively repaired or altered hoists  
shall be load tested by or under the direction of a person trained in  
the operation and maintenance of this hoist, and a written report  
furnished confirming rating of hoist. Test hoist to 125% of rated  
hoist capacity. Testing to more than 125% may be necessary to  
comply with standards and regulations set forth in areas outside  
of the USA.  
NOTICE  
• Ensure hoist will properly shift from UP, DOWN and  
NEUTRAL positions using selector lever. With selector lever  
in NEUTRAL (center) position, turn free chain knob  
counterclockwise. Ensure brake disengages and load chain can  
be pulled in both directions without sticking or binding.  
MHD56109 - Edition 9  
11  
 
 
HOIST ASSEMBLY PARTS DRAWING  
(Dwg. MHP0773)  
12  
MHD56109 - Edition 9  
 
 
HOIST ASSEMBLY PARTS LIST  
No. Description  
0. 75t  
1t  
1.5t  
3t  
6t  
1
2
3
4
5
6
7
8
9
Gear case assembly  
45590098 45590445 45590999 45590262  
45590114 45590528 45591013 45590288  
45590650  
45590676  
N/A  
Driver shaft assembly (includes item 3)  
Drive shaft  
N/A  
N/A  
N/A  
N/A  
Splined gear  
45590122 45590536 45591021 45590296  
45589751 45590437 45590981 45590254  
45590684  
45590643  
N/A  
Side plate assembly A (9, 10, 11 and 94)  
Guide ring A  
N/A  
N/A  
N/A  
N/A  
Load sheave assembly  
Guide ring B  
45590130 45590544 45591039 45590304  
45590692  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
Chain leader A  
N/A  
10 Stripper  
N/A  
11 Chain leader B  
N/A  
12 Side plate assembly B (includes items 13, 14, 63 and 91)  
45589744 45590429 45590973 45590247  
45590635  
N/A  
13 Pawl spring  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
14 Pawl  
N/A  
15 Disk hub  
N/A  
16 Free spring  
N/A  
Brake Kit (includes items 13(2), 14(2), 15, 16, 18, 70 and 71)  
17 Friction disk Kit, Qty 2  
18 Ratchet disk  
45470838 45470838 45470853 45470861  
45470788 45470788 45470804 45470812  
45470861  
45470812  
N/A  
N/A  
N/A  
N/A  
N/A  
19 Lever cover assembly (includes items 60 (4), 64 and 65)  
20 Change over gear  
45589736 45590411 45590965 45590239  
45590106 45590452 45591005 45590270  
45590627  
45590668  
N/A  
21 Selector shaft  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
22 change over pawl  
N/A  
23 Spring shaft  
N/A  
24 Change over spring  
N/A  
25 Lever handle assembly (includes items 21, 22, 23, 24, 26, 28, 44,  
and 66)  
45589728 45590395 45590759 45590221  
45590619  
26 Selector lever  
N/A  
N/A  
N/A  
N/A  
N/A  
45470937  
N/A  
Nameplate Kit, (includes items 27, 29, 30, 32 and 67)  
27 Name plate A  
45470887 45470895 45470903 45470929  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
28 Hand wheel  
N/A  
29 Cover  
N/A  
30 Retainer wire  
N/A  
31 Bushing  
45590148 45590551 45591047 45590312  
45590700  
N/A  
32 Name plate B  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
44 Lever handle cover  
45 Top hook kit (includes items 46, 47, 48, 75, 76)  
46 Double spring  
N/A  
45471000 45471018 45471026 45471034  
N/A N/A N/A N/A  
45471059 45471067 45471075 45471083  
45471042  
N/A  
47 Safety latch kit (includes items 46, 75, 76)  
48 Top pin  
45471091  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
49 Top chain pin kit (includes item 60)  
45471141  
MHD56109 - Edition 9  
13  
 
No. Description  
Bottom hook kit (includes items 46, 47, 51, 52, 75, 76, 77)  
0. 75t  
1t  
1.5t  
3t  
6t  
45471257 45471265 45471281 45471315  
45590155 45590569 45591054 45590320  
45471158 45471166 45471174 45471208  
71291686 71291686 71291694 71291702  
45471323  
45590718  
N/A  
51 Bottom hook  
52 Chain pin kit (includes item 77)  
54 Chain stopper  
55 Load chain  
71291702  
LC618-G10 LC618-G10 LCCF015 LC1030-G10 LC1030-G10  
56 Idler sheave  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
71053599  
57 Hook block component  
60 Prevailing torque type nut  
62 Snap ring  
63 Snap ring  
64 Screw  
65 Washer  
66 Spring pin  
67 Rivet  
68 Spring washer  
69 Screw  
70 Castle nut  
71 Split pin  
75 Prevailing torque type nut  
76 Screw  
77 Prevailing torque type nut  
82 Screw  
84 Prevailing torque type Nut  
91 Bearing A  
93 Bearing B  
94 Threaded Spacer  
95 Retainer Ring  
96 Idler Sheave Shaft  
97 Roller  
99 Warning Label  
71053599 71053599 71053599 71053599  
14  
MHD56109 - Edition 9  
 
PARTS ORDERING INFORMATION  
The use of other than genuine Ingersoll Rand replacement parts  
NOTICE  
may adversely affect safe operation of this product. For prompt  
service and genuine Ingersoll Rand parts, provide your nearest  
distributor with the following:  
1. Complete model number and lot number as it appears on  
nameplate.  
• Continuing improvement and advancement of design may  
cause changes to this hoist which are not included in this  
manual. Manuals are periodically revised to incorporate  
changes. Always check manual edition number on front cover  
for latest issue.  
2. Part number(s) and part description as shown in this manual.  
3. Quantity required.  
Capacity and lot number nameplate for  
SLB Hoists is located on hand lever,  
under selector lever. Model and lot  
number nameplate shown is for a 1-1/2  
ton SLB Hoist, model SLB300.  
Disposal  
When life of hoist has expired, it is recommended that hoist be  
disassembled, degreased and parts separated as to materials so  
that they may be recycled.  
For your convenience and future  
reference it is recommended that the  
following information be recorded.  
For additional information contact:  
Ingersoll Rand Company  
510 Hester Drive  
SLB300  
White House, TN 37188 U.S.A.  
Phone: (615) 672-0321  
Hoist Model Number: ______________  
Hoist Lot Number: ________________  
Date Purchased: __________________  
Fax:  
(615) 672-0801  
or  
Ingersoll Rand  
Douai Operations  
Return Goods Policy  
111, avenue Roger Salengro  
59450 Sin Le Noble, France  
Phone: (33) 3-27-93-08-08  
Ingersoll Rand will not accept any returned goods for warranty  
or service work unless prior arrangements have been made and  
written authorization has been provided from the location where  
the goods were purchased. Hoists returned with opened, bent or  
twisted hooks, or without chain and hooks, will not be repaired or  
replaced under warranty.  
Fax:  
(33) 3-27-93-08-00  
ACCESSORIES  
Description of Part  
Part Number  
Chain Lubricant  
LUBRI-LINK-GREEN  
MHD56109 - Edition 9  
15  
 
71480545  
Form: MHD56109  
Edition 9  
July, 2013  
Declaration Of Conformity  
(FR) CERTIFICAT DE CONFORMITÉ (DE) KONFORMITÄTSERKLÄRUNG (IT) DICHIARAZIONE DI CONFORMITÀ  
(ES) DECLARACIÓN DE CONFORMIDAD (NL) CONFORMITEITSVERKLARING  
(DA) FABRIKATIONSERKLÆRING (SV) FÖRSÄKRAN OM ÖVERENSSTÄMMELSE  
(NO) KONFORMITETSERKLÆRING (FI) VAKUUTUS NORMIEN TÄYTTÄMISESTÄ  
Supplier's Name:  
Ingersoll Rand  
Address:  
Swan Lane,  
510 Hester Drive,  
Hindley Green, Wigan WN2 4EZ  
Whitehouse, TN 37188  
(FR) nom du fournisseur  
(DA) Leverandørens navn  
(FR) adresse  
(DE) Anschrift  
(IT) indirizzo  
(ES) domicilio  
(NL) adres  
(DA) adresse  
(SV) adress  
(NO) adresse  
(FI) osoite  
(DE)Name des Herstellers (SV) Tillverkarens namn  
(IT)nome del fornitore  
(ES) nombre del proveedor (FI) Toimittajan nimi  
(NL) Naam leverancier  
(NO) leverandørens navn  
Declare under our sole responsibility that the product: Lever Chain Hoist  
(FR) Déclarons sous notre propre responsabilité que le produit : Palans à Chaîne Levier  
(DE) Wir erklären hiermit, dass die Produkte: Hebelbetätigte Kettenzüge  
(IT) Dichiariamo sotto la nostra unica responsabilità che il prodotto: Paranchi a Catena a Leva  
(ES) Declaramos que, bajo nuestra responsabilidad exclusiva, el producto: Polipastos de Cadena de Palanca  
(NL) Verklaren, onder onze uitsluitende aansprakelijkheid, dat het produkt: Rateltakels  
(DA) Erklærer som eneansvarlig, at nedenstående produkt: Hándgrebsbetjente Kædetaljer  
(SV) Intygar enligt vårt ansvar att produkten: Spaklyftblock Med Kätting  
(NO) Erklærer som egenansvarlig at produktet: Jettetaljer  
(FI) Vakuutamme ja kannamme yksin täyden vastuun siitä, että tuote: Vipunostotaljat  
Models:  
SLB150, SLB200, SLB300, SLB600, SLB1200.  
(FR) Modèles  
(DA) Model  
(DE) Modelle  
(SV) Modell  
(IT) Modelli  
(NO) Modeller  
(ES) Modelos  
(FI) Mallit  
(NL) Model  
To which this declaration relates, is in compliance with provisions of Directives: EN292, VBG 9a  
(FR) objet de ce certificat, est conforme aux prescriptions des Directives: (DE) auf die sich diese Erklärung bezieht, den folgenden Normen  
und Richtlinien entsprechen: (IT) a cui si riferisce la presente dichiarazione è conforme alle normative delle direttive: (ES) a los que se refiere  
la presente declaración, cumplen con todo lo establecido en las directivas: (NL) waarop deze verklaring betrekking heeft, overeenkomt met  
de bepalingen van de richtlijn(en): (DA) som denne erklæring vedrører, overholder bestemmelserne i følgende direktiver: (SV) som detta  
intyg avser, överensstämmer med följande direktiv: (NO) som denne erklæringen gjelder for, oppfyller bestemmelsene i directiv:  
(FI) jota tämä vakuutus koskee, täyttää seuraavien direktiivien vaatimukset:  
Serial Number Range: XXX  
H06  
Date: July, 2013  
(FR) No. Serie:  
(DA) Serienr:  
(FR)  
(DE)  
(IT)  
(ES)  
(NL)  
(DA)  
(SV)  
(NO)  
(FI)  
Date: Juillet, 2013  
(DE) Serien-Nr.-Bereich:  
(SV) Serienummer:  
Datum: Juli, 2013  
Data: Luglio, 2013  
Fecha: Juli, 2013  
Datum: Juli, 2013  
Dato: Juli, 2013  
(IT) Intervallo dei numeri di serie: (NO) Serienummerområde:  
(ES) Gama de Nos de Série:  
(NL) Serienummers:  
(FI)  
Sarjanumero:  
Datum: Juli, 2013  
Dato: Juli, 2013  
Päiväys: Heinäkuu, 2013  
Approved By:  
(FR) Approuvé par:  
(DE) Genehmigt durch:  
(IT) Approvato da:  
(ES) Aprobado por:  
(NL) Goedgekeurd door:  
(DA) Godkendt af:  
(SV) Godkänd av:  
(NO) Godkjent av:  
(FI)  
Hyväksyjä:  
Jean-Luc Faillon - Douai, France  
Engineering Product Manager  
 
NOTES  
MHD56109 - Edition 9  
17  
 
NOTES  
18  
MHD56109 - Edition 9  
 
WARRANTY  
HOIST LIMITED WARRANTY  
Ingersoll Rand Company warrants to the original user its Hoists  
Ingersoll Rand makes no other warranty, and all implied  
warranties including any warranty of merchantability or  
fitness for a particular purpose are limited to the duration of  
the expressed warranty period as set forth above.  
Ingersoll Rand’s maximum liability is limited to the purchase  
price of the Product and in no event shall Ingersoll Rand be  
liable for any consequential, indirect, incidental, or special  
damages of any nature rising from the sale or use of the  
Product, whether based on contract, tort, or otherwise.  
and Winches (Products) to be free of defects in material and  
workmanship for a period of one year from the date of purchase.  
Ingersoll Rand will repair, without cost, any Product found to be  
defective, including parts and labor charges, or at its option, will  
replace such Products or refund the purchase price less a  
reasonable allowance for depreciation, in exchange for the  
Product. Repairs or replacements are warranted for the remainder  
of the original warranty period.  
If any Product proves defective within its original one year  
warranty period, it should be returned to any Authorized Hoist  
and Winch Service Distributor, transportation prepaid with proof  
of purchase or warranty card.  
Note: Some states do not allow limitations on incidental or  
consequential damages or how long an implied warranty lasts so  
that the above limitations may not apply to you.  
This warranty gives you specific legal rights and you may also  
have other rights which may vary from state to state.  
This warranty does not apply to Products which Ingersoll Rand  
has determined to have been misused or abused, improperly  
maintained by the user, or where the malfunction or defect can be  
attributed to the use of non-genuine Ingersoll Rand parts.  
IMPORTANT NOTICE  
It is our policy to promote safe delivery of all orders.  
Concealed Loss or Damage  
When a shipment has been delivered to you in apparent good  
condition, but upon opening the crate or container, loss or damage  
has taken place while in transit, notify the carrier’s agent  
immediately.  
This shipment has been thoroughly checked, packed and  
inspected before leaving our plant and receipt for it in good  
condition has been received from the carrier. Any loss or damage  
which occurs to this shipment while en route is not due to any  
action or conduct of the manufacturer.  
Damage Claims  
You must file claims for damage with the carrier. It is the  
transportation company’s responsibility to reimburse you for  
repair or replacement of goods damaged in shipment. Claims for  
loss or damage in shipment must not be deducted from the  
Ingersoll Rand invoice, nor should payment of Ingersoll Rand  
invoice be withheld awaiting adjustment of such claims as the  
carrier guarantees safe delivery.  
Visible Loss or Damage  
If any of the goods called for on the bill of lading or express  
receipt are damaged or the quantity is short, do not accept them  
until the freight or express agent makes an appropriate notation on  
your freight bill or express receipt.  
You may return products damaged in shipment to us for repair,  
which services will be for your account and form your basis for  
claim against the carrier.  
MHD56109 - Edition 9  
19  
 
ingersollrandproducts.com  
© 2013 Ingersoll-Rand  
Printed in China  
 

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